Turbine wastegate
View Patent ↗An assembly can include a turbine housing that includes a bore, a wastegate seat and a wastegate passage that extends to the wastegate seat; a bushing configured for receipt by the bore; a rotatable wastegate shaft configured for receipt by the bushing; a wastegate arm extending from the wastegate shaft; and a wastegate plug extending from the wastegate arm where the wastegate plug includes a profile, defined in part by a portion of a torus, for contacting the wastegate seat to cover the wastegate passage. Various other examples of devices, assemblies, systems, methods, etc., are also disclosed.
1. An assembly comprising:
a turbine housing that comprises a bore that defines a bore axis, a wastegate seat and a wastegate passage that extends to the wastegate seat wherein the wastegate seat comprises a conical portion with a profile defined by a portion of a cone that defines a wastegate seat axis;
a bushing received by the bore wherein the bushing defines a bushing axis;
a rotatable wastegate shaft that defines a wastegate shaft axis, the rotatable wastegate shaft received by the bushing wherein the rotatable wastegate shaft comprises a shaft end and a shoulder;
a control arm coupled to the wastegate shaft wherein the bushing is disposed between the shoulder of the wastegate shaft and the control arm with an axial clearance;
an actuator coupled to the control arm;
a wastegate arm extending from the wastegate shaft; and
a wastegate plug extending from the wastegate arm wherein the wastegate plug comprises a toroidal portion with a profile defined by a portion of a torus that defines a wastegate plug axis wherein the toroidal portion contacts the conical portion of the wastegate seat responsive to force applied by the actuator to the wastegate shaft via the control arm that angularly displaces the wastegate shaft axis with respect to the bore axis and the bushing axis, that axially displaces the wastegate shaft with respect to the bore and that forcibly seats the toroidal portion of the wastegate plug with respect to the conical portion of the wastegate seat wherein the force acts to reduce misalignment of the wastegate plug axis and the wastegate seat axis.
2. The assembly of claim 1 wherein the wastegate shaft, the wastegate arm and the wastegate plug comprise a unitary component.
3. The assembly of claim 1 wherein the wastegate plug comprises a conical portion with a profile defined in part by a portion of a cone.
4. The assembly of claim 1 wherein the profile defined by the portion of the torus is disposed between an inner diameter and an outer diameter of the wastegate plug.
5. The assembly of claim 1 wherein the torus comprises a portion of an elliptical torus having a minor axis length that differs from a major axis length.
6. The assembly of claim 5 wherein the elliptical torus comprises a tilt angle.
7. The assembly of claim 1 wherein the wastegate plug comprises a conical portion with a conical angle defined by a tangent to a maximum outer diameter of the torus, wherein the conical portion of the wastegate seat comprises a conical angle, and wherein the conical angle of the wastegate seat exceeds the conical angle of the wastegate plug.
8. An assembly comprising:
a turbine housing that comprises a bore that defines a bore axis, a wastegate seat and a wastegate passage that extends to the wastegate seat, wherein the wastegate seat comprises a toroidal portion with a profile defined by a portion of a torus that defines a wastegate seat axis;
a bushing received by the bore wherein the bushing defines a bushing axis;
a rotatable wastegate shaft that defines a wastegate shaft axis, the rotatable wastegate shaft received by the bushing wherein the rotatable wastegate shaft comprises a shaft end and a shoulder;
a control arm coupled to the wastegate shaft wherein the bushing is disposed between the shoulder of the wastegate shaft and the control arm with an axial clearance;
an actuator coupled to the control arm;
a wastegate arm extending from the wastegate shaft; and
a wastegate plug extending from the wastegate arm wherein the wastegate plug comprises a conical portion with a profile defined by a portion of a cone that defines a wastegate plug axis wherein the conical portion contacts the toroidal portion of the wastegate seat responsive to force applied by the actuator to the wastegate shaft via the control arm that angularly displaces the wastegate shaft axis with respect to the bore axis and the bushing axis, that axially displaces the wastegate shaft with respect to the bore and that forcibly seats the conical portion of the wastegate plug with respect to the toroidal portion of the wastegate seat wherein the force acts to reduce misalignment of the wastegate plug axis and the wastegate seat axis.
9. The assembly of claim 8 wherein the wastegate shaft, the wastegate arm and the wastegate plug comprise a unitary component.
10. The assembly of claim 8 wherein the torus comprises a portion of an elliptical torus having a minor axis length that differs from a major axis length.
11. The assembly of claim 10 wherein the elliptical torus comprises a tilt angle.