Methods of erecting carrier packages
View Patent ↗A carrier package is constructed to tightly secure articles within the package. During loading, pushing the containers into the package causes the side panels of the package to deform so that the height of the package decreases and the width of the package increases.
1. A method of erecting a carrier package, comprising:
obtaining a blank;
forming a substantially tubular form from the blank, the substantially tubular form having a first height and a first width; and
loading containers into the substantially tubular form, wherein the loading the containers into the substantially tubular form causes the first height of the substantially tubular form to decrease to a second height, and the first width to increase to a second width.
2. The method of claim 1 , further comprising:
at least partially closing a first end of the substantially tubular form; and
at least partially closing a second end of the substantially tubular form.
3. The method of claim 1 , wherein a first side panel of the substantially tubular form comprises a first upper section, and wherein the loading the containers causes the first upper section to move out of plane with a remainder of the first side panel.
4. The method of claim 3 , wherein the first side panel comprises a first lower section, and wherein the loading the containers causes the first lower section to move out of plane with the remainder of the first side panel.
5. The method of claim 3 , wherein the second width is at least three percent greater than the first width.
6. The method of claim 3 , wherein the containers are generally cylindrical.
7. The method of claim 6 , wherein upper sections of the containers decrease in diameter towards tops of the containers.
8. The method of claim 1 , wherein the loading the containers comprises:
arranging the containers in a staggered arrangement;
inserting the containers into the substantially tubular form in the staggered arrangement; and
aligning the containers in a generally rectangular arrangement.
9. The method of claim 8 , wherein the substantially tubular form comprises an end, and each of the containers in the staggered arrangement is spaced apart from the end by a different distance.
10. The method of claim 9 , wherein at least two of the containers are generally equidistant from the end of the substantially tubular form after the aligning the containers in the generally rectangular arrangement.
11. The method of claim 8 , wherein the containers comprise at least a first row and a second row, the first row is offset from the second row in the staggered arrangement, and the first row is aligned with the second row in the aligned arrangement.
12. The method of claim 1 , wherein the substantially tubular form has a closed top and a closed bottom.
13. The method of claim 1 , wherein the blank comprises a top panel and a bottom panel, and the forming the substantially tubular form comprises disposing the top panel opposite to the bottom panel so that the top panel is spaced apart from the bottom panel by the first height.
14. The method of claim 1 , wherein the tubular form has an at least partially open end, and the loading the containers into the substantially tubular form comprises inserting the containers into the substantially tubular form through the at least partially open end.
15. The method of claim 1 , wherein the loading the containers into the substantially tubular form comprises rearranging the containers, and the rearranging the containers causes the first height to decrease to the second height.
16. The method of claim 15 , wherein the rearranging the containers comprises moving at least a first row of containers relative to at least a second row of containers.
17. The method of claim 16 , wherein the loading the containers further comprises positioning a first end container of the second row of containers adjacent an end of the substantially tubular form, and the rearranging the containers further comprises positioning a second end container of the first row of containers adjacent the first end container and the end of the substantially tubular form.
18. The method of claim 1 , wherein the loading the containers into the substantially tubular form comprises rearranging the containers, and the rearranging the containers causes the first width to increase to the second width.
19. The method of claim 18 , wherein the rearranging the containers comprises moving at least a first row of containers relative to at least a second row of containers.
20. The method of claim 19 , wherein the loading the containers further comprises positioning a first end container of the second row of containers adjacent an end of the substantially tubular form, and the rearranging the containers further comprises positioning a second end container of the first row of containers adjacent the first end container and the end of the substantially tubular form.
21. The method of claim 1 , wherein the loading the containers comprises:
arranging the containers in a first arrangement;
inserting the containers into the substantially tubular form in the first arrangement; and
aligning the containers in a second arrangement that is different than the first arrangement.