IP Library Granted Patent US 9,631,534
Granted Patent B2
US 9,631,534 · App. 13/616,752 · Granted Apr 25, 2017

Assembly and method for reducing nitrogen oxides, carbon monoxide, hydrocarbons and hydrogen gas in exhausts of internal combustion engines and producing an electrical output

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Quick Facts
Patent No.
US 9,631,534
App. No.
13/616,752
Granted
Apr 25, 2017
Kind
B2
Abstract

An assembly and method for reducing nitrogen oxides, carbon monoxide, hydrocarbons and hydrogen gas in exhausts of internal combustion engines and simultaneously generating electrical power, wherein the exhaust is acted upon in a first stage catalytic converter and is at least in part passed through a thermoelectric generator for production of electrical power. The exhausts are thereafter directed to a second stage catalytic converter.

Claims (12)

1. A method of operating a catalytic system for reducing emissions from a rich burn spark-ignited engine and for generating electric power, the method comprising:

controlling intake air and fuel (AFR) to the rich burn spark-ignited engine to produce first exhaust gases having a first oxygen content;

passing said first exhaust gases into a first-stage catalyst chamber containing a three-way catalyst (TWC) operating at 800° F. to 1,250° F., which minimizes NOx content by reducing NOx (to N 2 and O 2 );

passing second exhaust gases exiting from the first-stage catalyst chamber to a (1) thermoelectric generator (TEG) for generating electric power and (2) to a thermoelectric generator exhaust conduit;

directing TEG output exhaust gases from the thermoelectric generator exhaust conduit to a fluid cooler to cool said TEG output exhaust gases, and thereafter enriching said TEG output exhaust gases to a second oxygen content,

wherein the fluid cooler comprises a cooling water injection conduit in communication with the thermoelectric generator exhaust conduit; and

passing the oxygen-enriched TEG output exhaust gases to a second-stage catalyst chamber containing a catalyst that minimizes CO content by oxidizing CO to CO 2 .

2. The method of claim 1 , further comprising producing said first exhaust gases using a stationary engine in a combined heat and power (CHP) application.

3. The method of claim 1 , wherein the fluid cooler further comprises a cooling air injection conduit in communication with the thermoelectric generator exhaust conduit.

4. The method of claim 1 , further comprising:

bypassing a portion of the second exhaust gases exiting from the first-stage catalyst chamber to a TEG bypass conduit; and

combining the bypass portion and the TEG output exhaust gases to form a combined output.

Assignments (3)
RELEASE OF SECURITY INTEREST Recorded May 18, 2021
From: WEBSTER BUSINESS CREDIT CORPORATION
To: TECOGEN, INC.
Reel/Frame 056272/0587 →
SECURITY INTEREST Recorded May 7, 2018
From: TECOGEN INC.
To: WEBSTER BUSINESS CREDIT CORPORATION
Reel/Frame 046083/0223 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 26, 2012
From: ROY, JEAN; PANORA, ROBERT A.; GEHRET, JOSEPH B.; ROSER, RANSON
To: TECOGEN, INC.
Reel/Frame 029667/0187 →