IP Library Granted Patent US 8,703,923
Granted Patent B2
US 8,703,923 · App. 13/618,786 · Granted Apr 22, 2014

Process for preparing fondaparinux sodium and intermediates useful in the synthesis thereof

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,703,923
App. No.
13/618,786
Granted
Apr 22, 2014
Kind
B2
Abstract

Processes for the synthesis of the Factor Xa anticoagulent Fondaparinux, and related compounds are described. Also described are protected pentasaccharide intermediates as well as efficient and scalable processes for the industrial scale production of Fondaparinux sodium by conversion of the protected pentasaccharide intermediates via a sequence of deprotection and sulfonation reactions.

Claims (111)

1. A process for preparing Fondaparinux sodium comprising:

(i) deprotecting and then THP protecting a levulinate pentamer of the formula:

where R 2 is Ac or Bz to obtain a THP pentamer of the formula:

(ii) hydrolyzing a THP pentamer of the formula:

where R 2 is Ac or Bz to obtain a hydrolyzed pentamer of the formula:

(iii) sulfating a hydrolyzed pentamer of the formula:

to obtain an O-sulfated pentamer of the formula:

(iv) hydrogenating an O-sulfated pentamer of the formula:

to obtain a hydrogenated pentamer of the formula:

(v) N-sulfating a hydrogenated pentamer of the formula:

to obtain Fondaparinux-THP of the formula:

(vi) deprotecting the Fondaparinux-THP to obtain Fondaparinux sodium.

2. A process for making a compound of Formula I

wherein R 1 is H, R 2 is —OSO 3 Na, R 3 is H, R 4 is NHSO 3 Na, R 5 is methyl, and R 6 and R 7 are —CO 2 Na, comprising:

(a) deprotecting a compound of Formula I wherein R 1 is levulinyl (Lev), R 2 is —OAcetyl or -Obenzoyl, R 3 is benzyl, R 4 is N 3 (azide), R 5 is methyl, R 6 is —CO 2 CH 2 C 6 H 5 and R 7 is —CO 2 Me, to provide a compound of Formula I wherein R 1 is H, R 2 is —OAcetyl or —OBenzoyl, R 3 is benzyl, R 4 is N 3 (azide), R 5 is methyl, R 6 is —CO 2 CH 2 C 6 H 5 and R 7 is —CO 2 Me;

(b) protecting the product of step (a) to provide a compound of Formula I wherein R 1 is tetrahydropyran (THP), R 2 is —OAcetyl or —OBenzoyl, R 3 is benzyl, R 4 is N 3 (azide), R 5 is methyl, R 6 is —CO 2 CH 2 C 6 H 5 and R 7 is —CO 2 Me;

(c) hydrolyzing the product of step (b) to provide a compound of Formula I wherein R 1 is tetrahydropyran (THP), R 2 is —O − or a salt thereof, R 3 is benzyl, R 4 is N 3 (azide), R 5 is methyl, and R 6 and R 7 are —CO 2 − or a salt thereof;

(d) sulfating the product of step (c) to provide a compound of Formula I wherein R 1 is tetrahydropyran (THP), R 2 is −OSO 3 − or a salt thereof, R 3 is benzyl, R 4 is N 3 (azide), R 5 is methyl, and R 6 and R 7 are —CO 2 − or a salt thereof;

(e) hydrogenating the product of step (d) to provide a compound of Formula I wherein R 1 is tetrahydropyran (THP), R 2 is —OSO 3 − or a salt thereof, R 3 is H, R 4 is NH 2 , R 5 is methyl, and R 6 and R 7 are —CO 2 − or a salt thereof;

(f) sulfating the product of step (e) to provide a compound of Formula I wherein R 1 is tetrahydropyran (THP), R 2 is —OSO 3 Na, R 3 is H, R 4 is NHSO 3 Na, R 5 is methyl, and R 6 and R 7 are —CO 2 Na; and

(g) deprotecting the product of step (f) to provide a compound of Formula I wherein R 1 is H, R 2 is —OSO 3 Na, R 3 is H, R 4 is NHSO 3 Na, R 5 is methyl, and R 6 and R 7 are —CO 2 Na.

3. The process of claim 2 , wherein deprotecting step (a) comprises treatment with a reagent selected from hydrazine, hydrazine hydrate, hydrazine acetate and R 8 NH—NH 2 where R 8 is aryl, heteroaryl or alkyl.

4. The process of claim 2 , wherein protecting step (b) comprises treatment with dihyropyran or a dihydropyran derivative and an acid selected from camphor sulfonic acid (CSA), hydrochloric acid (HCl), p-toluenesulfonic acid (pTsOH) and Lewis acids.

5. A process for preparing a THP pentamer of the formula:

comprising deprotecting and then THP protecting a compound of the formula:

wherein R 2 is Ac or Bz.

6. The process of claim 5 , further comprising hydrolyzing the THP pentamer to produce a hydrolyzed pentamer of the formula:

7. The method of claim 6 , further comprising sulfating the hydrolyzed pentamer to obtain an O-sulfated pentamer of the formula:

8. The method of claim 7 , further comprising hydrogenating the O-sulfated pentamer to obtain a hydrogenated pentamer of the formula:

9. The method of claim 8 , further comprising N-sulfating the hydrogenated pentamer to obtain fondaparinux-THP of the formula:

10. The method of claim 9 , further comprising converting the fondaparinux-THP to fondaparinux sodium.

11. A process for making a compound of Formula (I)

wherein R 1 is levulinyl (Lev), R 2 is —OAcetyl or —OBenzoyl, R 3 is benzyl, R 4 is N 3 (azide), R 5 is methyl, R 6 is —CO 2 CH 2 C 6 H 5 and R 7 is —CO 2 Me;

comprising linking a compound of Formula EDC

wherein R 1 is levulinyl (Lev), R 2 is —OAcetyl or —OBenzoyl, R 3 is benzyl, R 4 is N 3 (azide) and R 6 is —CO 2 CH 2 C 6 H 5 , with a compound of Formula BA

wherein R 2 is —OAcetyl or —OBenzoyl, R 3 is benzyl, R 4 is N 3 (azide), R 5 is methyl and R 7 is —CO 2 Me.

12. The process of claim 11 , further comprising

(i) deprotecting and then THP protecting the compound of Formula (I) to obtain a THP pentamer of the formula:

(ii) hydrolyzing a THP pentamer of the formula:

where R 2 is Ac or Bz to obtain a hydrolyzed pentamer of the formula:

(iii) sulfating a hydrolyzed pentamer of the formula:

to obtain an O-sulfated pentamer of the formula:

(iv) hydrogenating an O-sulfated pentamer of the formula:

to obtain a hydrogenated pentamer of the formula:

(v) N-sulfating a hydrogenated pentamer of the formula:

to obtain Fondaparinux-THP of the formula:

and

(vi) deprotecting the Fondaparinux-THP to obtain Fondaparinux sodium.

13. A process for preparing a compound of Formula I:

wherein

R 1 is H, levulinyl (Lev) or tetrahydropyran (THP);

R 2 is —O − or a salt thereof, —OH, —OAcyl, or —OSO 3 − or a salt thereof;

R 3 is H, benzyl or a protecting group removable by hydrogenation;

R 4 is N 3 (azide), NH 2 , NH-protecting group, or NHSO 3 − or a salt thereof;

R 5 is C 1 -C 6 alkyl; and

R 6 and R 7 are independently selected from —CO 2 − or a salt thereof, —CO 2 H, and —CO 2 R x , wherein R x is a C 1 -C 6 alkyl, aryl, C 1 -C 4 alkoxy(aryl), aryl(C 1 -C 6 alkyl), or C 1 -C 4 alkoxy(aryl)(C 1 -C 6 alkyl); and

wherein said compound has alpha (α) stereochemistry at the carbon bearing the —OR 5 group;

said process comprising linking a compound of Formula II:

wherein

R 1 is H, levulinyl (Lev) or tetrahydropyran (THP);

R 2 is —O − or a salt thereof, —OH, —OAcyl, —OSO 3 − or a salt thereof;

R 3 is H, benzyl or a protecting group removable by hydrogenation;

R 4 is N 3 (azide), NH 2 , NH-protecting group, or NHSO 3 − or a salt thereof;

R 6 and R 7 are independently selected from —CO 2 − or a salt thereof, —CO 2 H, and —CO 2 R x ,

wherein R x is a C 1 -C 6 alkyl, aryl, C 1 -C 4 alkoxy(aryl), aryl(C 1 -C 6 alkyl), or C 1 -C 4 alkoxy(aryl)(C 1 -C 6 alkyl); and

R 9 is R 1 or R 2 ;

with a compound of Formula III

wherein

R 2 is —O − or a salt thereof, —OH, —OAcyl, —OSO 3 − or a salt thereof;

R 3 is H, benzyl or a protecting group removable by hydrogenation;

R 4 is N 3 (azide), NH 2 , NH-protecting group, or NHSO 3 − or a salt thereof;

R 5 is C 1 -C 6 alkyl.

14. The process of claim 13 , where the compound of Formula II is

and the compound of Formula III is

15. A process for preparing a compound of Formula I:

wherein

R 1 is H, levulinyl (Lev) or tetrahydropyran (THP);

R 2 is —O − or a salt thereof, —OH, —OAcyl, or —OSO 3 − or a salt thereof;

R 3 is H, benzyl or a protecting group removable by hydrogenation;

R 4 is N 3 (azide), NH 2 , NH-protecting group, or NHSO 3 − or a salt thereof;

R 5 is C 1 -C 6 alkyl; and

R 6 and R 7 are independently selected from —CO 2 − or a salt thereof, —CO 2 H, —CO 2 R x ,

wherein R x is a C 1 -C 6 alkyl, aryl, C 1 -C 4 alkoxy(aryl), aryl(C 1 -C 6 alkyl), or C 1 -C 4 alkoxy(aryl)(C 1 -C 6 alkyl),

wherein said compound has alpha (α) stereochemistry at the carbon bearing the —OR 5 group;

said process comprising linking a compound of Formula IV:

wherein

R 1 is H, levulinyl (Lev) or tetrahydropyran (THP);

R 2 is —O − or a salt thereof, —OH, —OAcyl, —OSO 3 − or a salt thereof;

R 3 is H, benzyl or a protecting group removable by hydrogenation;

R 4 is N 3 (azide), NH 2 , NH-protecting group, or NHSO 3 − or a salt thereof; and

R 6 is selected from —CO 2 − or a salt thereof, —CO 2 H, —CO 2 R x wherein R x is a C 1 -C 6 alkyl, aryl, C 1 -C 4 alkoxy(aryl), aryl(C 1 -C 6 alkyl), or C 1 -C 4 alkoxy(aryl)(C 1 -C 6 alkyl);

with a compound of Formula V:

wherein

R 1 is H, levulinyl (Lev) or tetrahydropyran (THP);

R 2 is —O − or a salt thereof, —OH, —OAcyl, —OSO 3 − or a salt thereof;

R 3 is H, benzyl or a protecting group removable by hydrogenation;

R 4 is N 3 (azide), NH 2 , NH-protecting group, or NHSO 3 or a salt thereof;

R 5 is C 1 -C 6 alkyl;

R 7 is selected from —CO 2 − or a salt thereof, —CO 2 H, —CO 2 R x wherein R x is a C 1 -C 6 alkyl, aryl, C 1 -C 4 alkoxy(aryl), aryl(C 1 -C 6 alkyl), or C 1 -C 4 alkoxy(aryl)(C 1 -C 6 alkyl); and

R 9 is R 1 or R 2 .

16. The process of claim 15 , where the compound of Formula IV is

and the compound of Formula V is

17. A process for making a compound of Formula (I)

wherein R 1 is tetrahydropyran (THP), R 2 is —OAcetyl or —OBenzoyl, R 3 is benzyl, R 4 is N 3 (azide), R 5 is methyl, R 6 is —CO 2 CH 2 C 6 H 5 and R 7 is —CO 2 Me comprising:

(a) deprotecting a compound of Formula (I) in which R 1 is levulinyl (Lev), R 2 is —OAcetyl or —OBenzoyl, R 3 is benzyl, R 4 is N 3 (azide), R 5 is methyl, R 6 is —CO 2 CH 2 C 6 H 5 and R 7 is —CO 2 Me to provide a compound of Formula I wherein R 1 is H, R 2 is —OAcetyl or —OBenzoyl, R 3 is benzyl, R 4 is N 3 (azide), R 5 is methyl, R 6 is —CO 2 CH 2 C 6 H 5 , and R 7 is —CO 2 Me; and

(b) THP protecting the compound of step (a).

18. The process of claim 17 , wherein the deprotecting step (a) comprises treatment with a reagent selected from hydrazine, hydrazine hydrate, hydrazine acetate and R 8 NH—NH 2 where R 8 is aryl, heteroaryl or alkyl.

19. The process of claim 18 , wherein the deprotecting step (a) comprises treatment with hydrazine.

20. The process of claim 17 , wherein the protecting step (b) comprises treatment with dihyropyran or a dihydropyran derivative and an acid selected from camphor sulfonic acid (CSA), hydrochloric acid (HCl), p-toluenesulfonic acid (pTsOH) and Lewis acids.

21. The process of claim 20 , wherein the protecting step (b) comprises treatment with dihyropyran and an acid selected from hydrochloric acid and p-toluenesulfonic acid.

22. A method of preparing an oligosaccharide comprising a β-glucosamine glycosidic linkage comprising reacting a 1,6-anhydro glucopyranosyl acceptor having an azide functional group at C2 and a hydroxyl group at C4 with a uronic acid glycopyranosyl donor having an activated anomeric carbon, a levulinate group at C2, and a protected acid group at C5 to form an oligosaccharide having a β-glycosidic linkage between the hydroxyl group of the glucopyranosyl acceptor and the anomeric carbon of the glycopyranosyl donor.

Assignments (8)
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS Recorded Nov 16, 2020
From: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
To: AVANTOR PERFORMANCE MATERIALS, LLC; NUSIL TECHNOLOGY LLC; APPLIED SILICONE COMPANY LLC; RELIABLE BIOPHARMACEUTICAL, LLC; THERAPAK, LLC
Reel/Frame 054440/0877 →
SECURITY AGREEMENT (NOTES) Recorded Nov 6, 2020
From: AVANTOR FLUID HANDLING, LLC; AVANTOR PERFORMANCE MATERIALS, LLC; NUSIL TECHNOLOGY LLC; RELIABLE BIOPHARMACEUTICAL, LLC; THERAPAK, LLC
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS NOTES COLLATERAL AGENT
Reel/Frame 054343/0414 →
SECURITY AGREEMENT Recorded Nov 29, 2017
From: AVANTOR PERFORMANCE MATERIALS, LLC; NUSIL TECHNOLOGY LLC; APPLIED SILICONE COMPANY LLC; RELIABLE BIOPHARMACEUTICAL, LLC; THERAPAK, LLC
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS NOTES COLLATERAL AGENT
Reel/Frame 044528/0960 →
SECURITY AGREEMENT Recorded Nov 28, 2017
From: AVANTOR PERFORMANCE MATERIALS, LLC; NUSIL TECHNOLOGY LLC; APPLIED SILICONE COMPANY LLC; RELIABLE BIOPHARMACEUTICAL, LLC; THERAPAK, LLC
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 044811/0400 →
RELEASE (REEL 040913 / FRAME 0118) Recorded Nov 27, 2017
From: CITIBANK, N.A.
To: RELIABLE BIOPHARMACEUTICAL, LLC
Reel/Frame 044511/0265 →
SECURITY AGREEMENT Recorded Dec 14, 2016
From: RELIABLE BIOPHARMACEUTICAL, LLC
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 040913/0118 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 10, 2016
From: RELIABLE BIOPHARMACEUTICAL CORPORATION
To: RELIABLE BIOPHARMACEUTICAL, LLC
Reel/Frame 040277/0548 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 31, 2016
From: RELIABLE BIOPHARMACEUTICAL CORPORATION
To: RELIABLE BIOPHARMACEUTICAL, LLC
Reel/Frame 040174/0564 →