IP Library Granted Patent US 8,518,545
Granted Patent B2
US 8,518,545 · App. 13/619,290 · Granted Aug 27, 2013

Glass for chemical tempering and glass plate for display device

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Quick Facts
Patent No.
US 8,518,545
App. No.
13/619,290
Granted
Aug 27, 2013
Kind
B2
Abstract

To provide glass to be used for chemically tempered glass which is hardly broken even when flawed. Glass for chemical tempering, which comprises, as represented by mole percentage based on the following oxides, from 65 to 85% of SiO 2 , from 3 to 15% of Al 2 O 3 , from 5 to 15% of Na 2 O, from 0 and less than 2% of K 2 O, from 0 to 15% of MgO and from 0 to 1% of ZrO 2 , and has a total content SiO 2 +Al 2 O 3 of SiO 2 and Al 2 O 3 of at most 88%.

Claims (60)

1. A chemically tempered glass obtained by chemically tempering a glass comprising, as represented by mole percentage based on the following oxides:

from 65 to 85% of SiO 2 ;

from 3 to 15% of Al 2 O 3 ;

from 5 to 15% of Na 2 O;

from 0 and less than 2% of K 2 O;

from 0 to 15% of MgO; and

from 0 to 1% of ZrO 2 ,

wherein a total content SiO 2 +Al 2 O 3 of SiO 2 and Al 2 O 3 is at most 88%, and

wherein D calculated by the following formula with the contents of the respective components is at most 0.18:

D=12.8−0.123×SiO 2 −0.160×Al 2 O 3 −0.157×MgO−0.163×ZrO 2 −0.113×Na 2 O.

2. The chemically tempered glass of claim 1 , comprising:

from 68 to 80% of SiO 2 ;

from 4 to 10% of Al 2 O 3 ;

from 0 to 1% of K 2 O; and

at least 4% of MgO,

wherein a total content SiO 2 +Al 2 O 3 is at most 85%.

3. The chemically tempered glass of claim 1 , which contains no CaO, or has a CaO content of less than 1% if contained.

4. The chemically tempered glass of claim 1 , comprising:

at most 77% of SiO 2 ;

at least 8% of Na 2 O; and

at least 3% of MgO,

wherein a total content SiO 2 +Al 2 O 3 is at most 85%, a content of CaO is less than 1% if contained, and

wherein R calculated by the following formula with the contents of the respective components is at least 0.66:

R=0.029×SiO 2 +0.021×Al 2 O 3 +0.016×MgO−0.004×CaO+0.016×ZrO 2 +0.029×Na 2 O+0×K 2 O−2.002.

5. The chemically tempered glass of claim 1 , comprising:

at most 77% of SiO 2 ;

at least 8% of Na 2 O; and

at least 3% of MgO,

wherein a total content SiO 2 +Al 2 O 3 is at most 85%, a content of CaO is less than 1% if contained, and wherein the glass contains no K 2 O.

6. The chemically tempered glass of claim 1 , wherein a total content SiO 2 +Al 2 O 3 is at least 75%.

7. The chemically tempered glass of claim 1 , comprising at least 4.5% of Al 2 O 3 .

8. The chemically tempered glass of claim 1 , comprising:

from 70 to 75% of SiO 2 ;

at least 5% of Al 2 O 3 ;

at least 8% of Na 2 O; and

from 5 to 12% of MgO,

wherein a total content SiO 2 +Al 2 O 3 is from 77 to 83%.

9. The chemically tempered glass of claim 1 , comprising at most 6% of Al 2 O 3 .

10. The glass of claim 1 , comprising at least 8% of MgO.

11. The chemically tempered glass of claim 1 , wherein a total content of CaO, SrO, BaO, and ZrO 2 is less than 1.5% if at least one of these four components is contained.

12. The chemically tempered glass of claim 1 , wherein a total content of SiO 2 , Al 2 O 3 , Na 2 O, and MgO is at least 98%.

13. The chemically tempered glass of claim 1 , wherein when it is formed into a glass plate having a thickness of 1 mm and chemically tempered, and when a force of 98 N is applied to its mirror-polished surface by means of a Vickers indenter, the probability that the chemically tempered glass plate is broken is at most 10%.

14. The chemically tempered glass of claim 1 , wherein when it is formed into a glass plate having a thickness of 1 mm and chemically tempered, and when a force of 196 N is applied to its mirror-polished surface by means of a Knoop indenter, the probability that the chemically tempered glass plate is broken is at most 10%.

15. The chemically tempered glass of claim 1 , wherein Δ represented by the following formula is at most 0.21:

Δ=(S 400 −S 450 )/S 400

wherein S 400 is a surface compressive stress obtained when the glass is formed into a glass plate having a thickness of 1 mm and immersed in KNO 3 at 400° C. for 6 hours, and S 450 is a surface compressive stress obtained when the glass is formed into a glass plate having a thickness of 1 mm and immersed in KNO 3 at 450° C. for 6 hours.

16. The chemically tempered glass of claim 1 , which has a compressive stress layer thickness of at least 10 μm, and a surface compressive stress of at least 400 MPa.

17. The chemically tempered glass of claim 1 , wherein D is at most 0.130.

18. A glass plate obtained by chemically tempering a glass plate comprising a glass comprising, as represented by mole percentage based on the following oxides:

from 65 to 85% of SiO 2 ;

from 3 to 15% of Al 2 O 3 ;

from 5 to 15% of Na 2 O;

from 0 and less than 2% of K 2 O;

from 0 to 15% of MgO; and

from 0 to 1% of ZrO 2 ,

wherein a total content SiO 2 +Al 2 O 3 of SiO 2 , and Al 2 O 3 is at most 88%, and

wherein D calculated by the following formula with the contents of the respective components is at most 0.18:

D=12.8−0.123×SiO 2 −0.160×Al 2 O 3 −0.157×MgO−0.163×ZrO 2 −0.113×Na 2 O.

19. A display device, comprising a cover glass comprising the glass plate of claim 18 .

20. The display device of claim 19 , which is a mobile device, a touch panel, or a flat screen television having a size of at least 20 inches.

Assignments (2)
CHANGE OF NAME Recorded Aug 7, 2018
From: ASAHI GLASS COMPANY, LIMITED
To: AGC INC.
Reel/Frame 046730/0786 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 14, 2012
From: AKIBA, SHUSAKU; ONO, KAZUTAKA; ENDO, JUN; SAWAMURA, SHIGEKI; NAKASHIMA, TETSUYA; KUROKI, YUICHI
To: ASAHI GLASS COMPANY, LIMITED
Reel/Frame 028963/0361 →