IP Library Granted Patent US 8,734,747
Granted Patent B2
US 8,734,747 · App. 13/623,323 · Granted May 27, 2014

Method and apparatus for treating exhaust gas

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Quick Facts
Patent No.
US 8,734,747
App. No.
13/623,323
Granted
May 27, 2014
Kind
B2
Abstract

A method for treating exhaust gas is provided, which includes measuring SO3 concentration in the exhaust gas which contains at least SO2 and SO3 by using an SO3 gas analyzer; injecting fine particles into the exhaust gas after the step of measuring; cooling the exhaust gas after the step of injection, by recovering heat from the exhaust gas; collecting fly ash from the cooled exhaust gas; and removing at least SO2 from the exhaust gas after the step of collecting by absorbing the SO2 with an absorbing solution. In addition, an apparatus for treating exhaust gas is provided, which includes an SO3 gas analyzer; a fine particles injector; a heat exchanger; an electrostatic precipitator; an absorption tower; and a fine particle feed controller.

Claims (30)

1. A method for treating exhaust gas, comprising the steps of:

measuring SO 3 concentration in the exhaust gas which contains at least SO 2 and SO 3 by using an SO 3 gas analyzer;

injecting fine particles into the exhaust gas after the step of measuring;

cooling the exhaust gas after the step of injecting, by recovering heat from the exhaust gas;

collecting fly ash from the cooled exhaust gas; and

removing at least SO 2 from the exhaust gas after the step of collecting, by absorbing the SO 2 with an absorbing solution,

wherein the step of injecting comprises controlling a injection amount of the fine particles so that a weight ratio of a sum of flying dust concentration A and fine particles concentration P to the SO 3 concentration S, as shown in an expression “{(A+P)/S)}”, becomes 2.0 or higher.

2. The method according to claim 1 , wherein the flying dust concentration A is calculated by using the following equation (1):

Flying dust concentration (g/Nm 3 )=(Amount of coal fed)×(Ash concentration in the coal)×(Ash residual factor)/(Exhaust gas flow rate)  (1)

wherein the amount of coal fed is a fed amount of coal for generating the exhaust gas containing at least SO 2 and SO 3 , the ash concentration in the coal is ash concentration contained in the coal, ash residual factor is a ratio of ash quantity contained in the exhaust gas before the step of injecting to ash quantity contained in the coal, and the exhaust gas flow rate is a flow rate of the exhaust gas containing at least SO 2 and SO 3 before the step of injecting.

3. The method according to claim 1 ,

wherein the method for treating exhaust gas is a method for treating exhaust gas fed continuously, and at least a part of the collected fly ash is used as the fine particles.

4. The method according to claim 1 ,

wherein the step of measuring further comprises measuring a temperature of the exhaust gas and an SO 2 concentration in the exhaust gas before the step of injecting;

an estimated SO 3 concentration is calculated based on the measured temperature and SO 2 concentration;

a difference between the estimated SO 3 concentration and the measured SO 3 concentration by the SO 3 gas analyzer is calculated; and

when the difference exceeds a predetermined range, a warning is issued.

5. An apparatus for treating exhaust gas, comprising:

an SO 3 gas analyzer for measuring an SO 3 concentration in the exhaust gas which contains at least SO 2 and SO 3 ;

a fine particles injection grid for injecting fine particles into the exhaust gas whose SO 3 concentration has been measured;

a heat exchanger for cooling the exhaust gas into which the fine particles have been injected, by recovering heat from the exhaust gas;

an electrostatic precipitator for collecting fly ash from the cooled exhaust gas;

an absorption tower for removing at least SO 2 from the exhaust gas from which the fly ash have been collected, through a gas-liquid contact between the exhaust gas and an absorbing solution; and

a fine particle injection controller for controlling an amount of the fine particles to be injected so that a weight ratio of a sum of flying dust concentration A and fine particles concentration P to the SO 3 concentration S, as shown in an expression “{(A+P)/S)}”, becomes 2.0 or higher.

6. The apparatus according to claim 5 , further comprising an outlet port for taking out a portion of the exhaust gas which contains at least SO 2 and SO 3 , the port being provided upstream of the fine particle injection grid for measuring the flying dust concentration.

7. The apparatus according to claim 5 , wherein the electrostatic precipitator and the fine particle injector are connected to each other to use at least a part of the fly ash collected by the electrostatic precipitator as the fine particles.

8. The apparatus according to claim 5 , further comprising:

a thermometer, which is provided upstream of the fine particle injection grid, for measuring a temperature of the exhaust gas before the fine particles are injected; and

an SO 2 gas analyzer, which is provided upstream of the fine particle injection grid, for measuring SO 2 concentration in the exhaust gas before the fine particles are injected,

wherein the fine particle injection controller is configured to calculate an estimated SO 3 concentration based on signals input by the thermometer and the SO 2 gas analyzer, configured to calculate a difference between the estimated SO 3 concentration and the measured SO 3 concentration based on a signal input by the SO 3 gas analyzer, and configured to issue a warning when the difference exceeds a predetermined range.

Assignments (4)
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVING PATENT APPLICATION NUMBER 11921683 PREVIOUSLY RECORDED AT REEL: 054975 FRAME: 0438. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded May 26, 2023
From: MITSUBISHI HITACHI POWER SYSTEMS, LTD.
To: MITSUBISHI POWER, LTD.
Reel/Frame 063787/0867 →
CHANGE OF NAME Recorded Jan 13, 2021
From: MITSUBISHI HITACHI POWER SYSTEMS, LTD.
To: MITSUBISHI POWER, LTD.
Reel/Frame 054975/0438 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 26, 2015
From: MITSUBISHI HEAVY INDUSTRIES, LTD.
To: MITSUBISHI HITACHI POWER SYSTEMS, LTD.
Reel/Frame 035101/0029 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 11, 2012
From: SUGITA, SATORU
To: MITSUBISHI HEAVY INDUSTRIES, LTD.
Reel/Frame 029446/0637 →