Tear-assist apparatus
View Patent ↗A system for processing a line of material along a path and a tear-assist apparatus. The tear-assist comprising a driving portion that drives the line of material along the path, a sensing unit that detects pulling of the line of material in a first direction along the path away from the driving portion, and a cutting member for cutting the line of material. The sensing unit can be associated with the driving portion such that upon detecting movement of the line in the first direction, the sensing unit causes the driving portion to drive the line of material in a second direction along the path for drawing the line of material against the cutting member to cut the line of material. In another configuration, when the sensing unit detects the movement in the first direction, the sensing unit can cause the driving portion to, drive the line of material in the second direction sufficiently for severing the portion of the line of material. The driving portion can also be configured to drive the line of material in the first direction along the path to dispense the material.
1. A dunnage converting apparatus, comprising:
a converting station operable in a converting direction for converting supply material into low-density dunnage and moving the dunnage in a dispensing direction along a material path;
a cutting member dividing the path and the dunnage therein into:
an outfeed portion between the converting station and the cutting member, and
a severable portion beyond the cutting member from the converting station; and
a sensing unit configured to detect a pulling of the dunnage severable portion against the cutting member;
wherein the converting station is operable in a reverse direction for pulling the dunnage against the cutting member to cause the cutting member to cut the dunnage when the dunnage severable portion is pulled against the cutting member at an angle to the outfeed portion, the sensing unit being operably associated with the converting station for causing the converting station to operate in the reverse direction upon detecting the pulling.
2. The system of claim 1 , wherein the converting station comprises a driving portion that is configured to drive the line of material in the dispensing direction along the path to dispense the material.
3. The dunnage converting apparatus of claim 1 , wherein the converting station comprises a drum and a pressing portion that presses against the drum on an opposite side of the path therefrom to engage the material, the drum being driven in the converting and reverse directions.
4. The dunnage converting apparatus of claim 3 , wherein the pressing portion comprises a roller biased against the drum.
5. The dunnage converting apparatus of claim 1 , wherein the converting station is configured to operate in the reverse direction sufficiently to sever the dunnage in the severable portion.
6. The dunnage converting apparatus of claim 3 , wherein the cutting member comprises a blade extending laterally next to the path.
7. The dunnage converting apparatus of claim 6 , wherein the cutting member is disposed on a single lateral side of the path.
8. The dunnage converting apparatus of claim 1 , wherein the path is bent at the cutting member such that the outfeed and severable portions are out of alignment, the sensor being configured for detecting the resultant force of the dunnage in the bent path against the cutting member.
9. The dunnage converting apparatus of claim 1 , wherein the sensing unit detects a force against the cutting member to detect the pulling of the dunnage.
10. The dunnage converting apparatus of claim 9 , wherein the force against the cutting member detected by the sensing unit is in a direction laterally away from the dunnage path.
11. The dunnage converting apparatus of claim 10 , wherein the cutting member comprises a movable blade, and the sensor detects displacement of the blade away from the path.
12. The dunnage converting apparatus of claim 10 , wherein the force detected by the sensing unit results from pulling on the severable portion of the dunnage in a direction such that the path is bent at the cutting member so that the outfeed and severable portions are out of alignment.
13. The dunnage converting apparatus of claim 1 , wherein the sensing unit detects the pulling of the dunnage by detecting movement of the material in the converting station in the dispensing direction caused by an external force.
14. The dunnage converting apparatus of claim 13 , wherein:
the converting station comprises a rotating member that drives the material in the dispensing direction while the converting station converts the material into dunnage; and
the sensing unit detects the pulling of the dunnage by detecting movement of the rotating member caused by an external force.
15. The apparatus of claim 1 , wherein the cutting member is connected to the converting station, such that a movement of the driving portion in the reverse direction causes a corresponding movement of the cutting member into the dunnage in the path.
16. A dunnage converting apparatus, comprising:
a converting station operable in a converting direction for converting supply material into low-density dunnage and moving the dunnage in a dispensing direction along a material path;
a cutting member disposed on a single lateral side of the material path, the cutting member dividing the path and dunnage therein into:
an outfeed portion between the converting station and the cutting member,
a severable portion beyond the cutting member from the converting station, wherein the converting station is operable in a reverse direction for pulling the dunnage against the cutting member to cause the cutting member to cut the dunnage when the dunnage in the severable portion is pulled against the cutting member at an angle to the outfeed portion; and
a sensing unit configured to detect a pulling of the dunnage, the sensing unit being operably associated with the converting station for causing the converting station to operate in the reverse direction upon detecting the pulling.
17. The dunnage converting apparatus of claim 16 , wherein the converting station comprises a drum and a pressing portion that presses against the drum on an opposite side of the path therefrom to engage the material, the drum being driven in the converting and reverse directions.
18. The dunnage converting apparatus of claim 16 , wherein the pressing portion comprises a roller biased against the drum.
19. The dunnage converting apparatus of claim 16 , wherein the sensing unit is configured to detect the pulling of the dunnage in the severable portion of the path against the cutting member.
20. The dunnage converting apparatus of claim 16 , wherein the converting station is configured to operate in the reverse direction sufficiently to sever the dunnage in the severable portion.
21. The system of claim 16 , the converting station comprising a driving portion, wherein the dispensing direction is along the path away from the driving portion, the sensing unit being associated with the driving portion to cause the driving portion to operate to drive the line of material in the reverse direction along the path to pull the dunnage in the reverse direction against the cutting member to cause the cutting member to cut the dunnage when the dunnage is pulled against the cutting member at an angle to the outfeed portion.
22. The system of claim 16 , the converting station comprising a driving portion, wherein the sensing unit is associated with the driving portion to detect the pulling in the dispensing direction by detecting movement of the driving portion that is caused by the pulling of the dunnage in the dispensing direction.
23. The system of claim 16 , wherein the sensing unit is configured to detect the pulling in the dispensing direction by detecting a force being applied against the cutting member.
24. The system of claim 16 , wherein the sensing unit is configured to detect the pulling in the dispensing direction by detecting displacement of the cutting member.