IP Library Granted Patent US 9,308,690
Granted Patent B2
US 9,308,690 · App. 13/624,067 · Granted Apr 12, 2016

Fabrication of objects with enhanced structural characteristics

Inventors: Hugo Boyer (Brooklyn, NY); Ariel Douglas (Brooklyn, NY); Nathaniel B. Pettis (Brooklyn, NY)
Assignee: MakerBot Industries, LLC
B29C67/0051B29C67/0055B33Y40/00B33Y10/00
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Quick Facts
Patent No.
US 9,308,690
App. No.
13/624,067
Granted
Apr 12, 2016
Kind
B2
Abstract

A source model describing a modeled object is identified. A preliminary fabrication model is automatically identified from the source model. A structural analysis of the fabrication model is automatically performed, resulting in the identification of a critical point and a corresponding failure mode at the critical point. The preliminary fabrication model is automatically modified to adjust the structural integrity of the modeled object with respect to the failure mode at the critical point, thereby producing an updated fabrication model. The object is printed on a three dimensional printer using the updated fabrication model.

Claims (44)

1. A method comprising:

identifying a source model describing a modeled object having an outer surface;

generating a preliminary fabrication model from the source model, the preliminary fabrication model including fabrication instructions for a three-dimensional printer to fabricate the modeled object based on the source model, the modeled object including a preliminary infill that fills interior space within the modeled object with an infill pattern;

automatically performing a structural analysis on the preliminary fabrication model, the structural analysis resulting in the identification of a critical point and a corresponding failure mode at the critical point;

automatically modifying the preliminary fabrication model without changing the outer surface of the modeled object to adjust the structural integrity of the modeled object with respect to the failure mode at the critical point, thereby producing an updated fabrication model including second fabrication instructions for the three-dimensional printer to fabricate the modeled object based on the source model; and

printing the modeled object on the three dimensional printer using the second fabrication instructions in the updated fabrication model.

2. The method of claim 1 , wherein identifying the preliminary fabrication model includes using an algorithm to fill voids in the source model.

3. The method of claim 1 , wherein identifying the preliminary fabrication model includes accounting for physical properties of the object that are not accounted for in the source model.

4. The method of claim 3 , wherein identifying the preliminary fabrication model accounts for physical properties resulting from at least one manufacturing technique selected from the group consisting of fused deposition modeling, multijet printing, stereolithography, digital light processor printing, and selective laser sintering.

5. The method of claim 1 , wherein modifying the preliminary fabrication model includes modifying the infill pattern.

6. The method of claim 5 , wherein modifying the infill pattern includes adjusting an infill density.

7. The method of claim 5 , wherein modifying the infill pattern includes altering the infill geometry.

8. The method of claim 1 , wherein modifying the preliminary fabrication model includes adding a support structure.

9. The method of claim 1 , wherein modifying the preliminary fabrication model includes modifying a number of shells used to fabricate a portion of the modeled object.

10. A system comprising:

one or more processors;

a memory bearing instructions that, when executed, cause the one or more processors to:

identifying a source model describing a modeled object having an outer surface;

generating a preliminary fabrication model from the source model, the preliminary fabrication model including fabrication instructions for a three-dimensional printer to fabricate the modeled object based on the source model, the modeled object including a preliminary infill that fills interior space within the modeled object with an infill pattern;

automatically performing a structural analysis on the preliminary fabrication model, the structural analysis resulting in the identification of a critical point and a corresponding failure mode at the critical point;

automatically modifying the preliminary fabrication model without changing the outer surface of the modeled object to adjust the structural integrity of the modeled object with respect to the failure mode at the critical point, thereby producing an updated fabrication model including second fabrication instructions for the three-dimensional printer to fabricate the modeled object based on the source model; and

printing the modeled object on the three dimensional printer using the second fabrication instructions in the updated fabrication model.

11. The system of claim 10 , wherein identifying the preliminary fabrication model includes using an algorithm to fill voids in the source model.

12. The system of claim 10 , wherein identifying the preliminary fabrication model includes accounting for physical properties of the object that are not accounted for in the source model.

13. The system of claim 12 , wherein identifying the preliminary fabrication model accounts for physical properties resulting from at least one manufacturing technique selected from the group consisting of fused deposition modeling, multijet printing, stereolithography, digital light processor printing, and selective laser sintering.

14. The system of claim 10 , wherein modifying the preliminary fabrication model includes modifying the infill pattern.

15. The system of claim 14 , wherein modifying the infill pattern includes adjusting an infill density.

16. The system of claim 14 , wherein modifying the infill pattern includes altering the infill geometry.

17. The system of claim 10 , wherein modifying the preliminary fabrication model includes adding a support structure.

18. The system of claim 10 , wherein modifying the preliminary fabrication model includes modifying a number of shells used to fabricate a portion of the modeled object.

19. A nontransitory computer readable medium bearing instructions that, when executed, cause a computing device to:

identify a source model describing a modeled object having an outer surface;

generate a preliminary fabrication model from the source model, the preliminary fabrication model including fabrication instructions for a three-dimensional printer to fabricate the modeled object based on the source model, the modeled object including a preliminary infill that fills interior space within the modeled object with an infill pattern;

automatically perform a structural analysis on the preliminary fabrication model, the structural analysis resulting in the identification of a critical point and a corresponding failure mode at the critical point;

automatically modify the preliminary fabrication model without changing the outer surface of the modeled object to adjust the structural integrity of the modeled object with respect to the failure mode at the critical point, thereby producing an updated fabrication model including second fabrication instructions for the three-dimensional printer to fabricate the modeled object based on the source model; and

print the modeled object on the three dimensional printer using the second fabrication instructions in the updated fabrication model.

20. The medium of claim 19 , wherein identifying the preliminary fabrication model includes using an algorithm to fill voids in the source model.

21. The medium of claim 19 , wherein identifying the preliminary fabrication model includes accounting for physical properties of the object that are not accounted for in the source model.

22. The medium of claim 21 , wherein identifying the preliminary fabrication model accounts for physical properties resulting from at least one manufacturing technique selected from the group consisting of fused deposition modeling, multijet printing, stereolithography, digital light processor printing, and selective laser sintering.

23. The medium of claim 19 , wherein modifying the preliminary fabrication model includes modifying the infill pattern.

24. The medium of claim 23 , wherein modifying the infill pattern includes adjusting an infill density.

25. The medium of claim 23 , wherein modifying the infill pattern includes altering the infill geometry.

26. The medium of claim 19 , wherein modifying the preliminary fabrication model includes adding a support structure.

27. The medium of claim 19 , wherein modifying the preliminary fabrication model includes modifying a number of shells used to fabricate a portion of the modeled object.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 19, 2022
From: MAKERBOT INDUSTRIES, LLC
To: STRATASYS, INC.
Reel/Frame 060731/0077 →
ADDRESS CHANGE Recorded Oct 8, 2013
From: MAKERBOT INDUSTRIES, LLC
To: MAKERBOT INDUSTRIES, LLC
Reel/Frame 031377/0799 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 23, 2012
From: BOYER, HUGO; DOUGLAS, ARIEL; PETTIS, NATHANIEL B.
To: MAKERBOT INDUSTRIES, LLC
Reel/Frame 029172/0462 →
Continuity (2)
Provisional Application 61677749 · Jul 31, 2012
Related Publication 20140039659A1 · Feb 6, 2014