IP Library Granted Patent US 9,380,382
Granted Patent B2
US 9,380,382 · App. 13/626,423 · Granted Jun 28, 2016

Methods and systems for active sound attenuation in a fan unit

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Quick Facts
Patent No.
US 9,380,382
App. No.
13/626,423
Granted
Jun 28, 2016
Kind
B2
Abstract

A system and method for controlling noise produced by an air handling system, for example, is provided. The system includes a source microphone to collect sound measurements from the air handling system and a processor to define a cancellation signal that at least partially cancels out the sound measurements. The system also includes a speaker to generate the cancellation signal. The sound measurements are at least partially canceled out within a region of cancellation. Accordingly, the system further includes a response microphone to collect response sound measurements at the region of cancellation. The processor tunes the cancellation signal based on the response sound measurements.

Claims (56)

1. A fan unit, comprising:

a fan operatively connected to a motor; and

an inlet cone proximate to the fan, wherein the inlet cone comprises:

a throat proximate the fan;

a distal inlet; and

a noise control extension extending between the throat and the distal inlet, wherein the noise control extension has a sound-absorbing layer configured to passively attenuate sound generated by the fan unit.

2. The fan unit of claim 1 , further comprising:

a source microphone configured to collect sound produced by the fan unit; and

a speaker configured to generate a cancellation sound field that at least partially cancels the sound.

3. The fan unit of claim 1 , wherein the noise control extension further comprises a perforated tube, wherein the sound-absorbing layer wraps around at least a portion of the perforated tube.

4. The fan unit of claim 1 , wherein the noise control extension further comprises a support tube that wraps around at least a portion of the sound-absorbing layer.

5. The fan unit of claim 2 , wherein the source microphone and the speaker are directly or indirectly secured to the support tube.

6. The fan unit of claim 1 , wherein the sound-absorbing layer is formed of an open-cell sound-absorbing material.

7. The fan unit of claim 1 , wherein the noise control extension is cylindrical.

8. The fan unit of claim 1 , wherein the noise control extension comprises a diameter that differs throughout at least a portion of a length of the noise control extension.

9. The fan unit of claim 2 , further comprising at least one response microphone configured to provide a feedback loop to the speaker.

10. The fan unit of claim 2 , further comprising a module configured to define the cancellation signal that at least partially cancels out the sound measurements.

11. A fan unit, comprising:

a fan operatively connected to a motor;

an inlet cone proximate to the fan, wherein the inlet cone includes a noise control extension having a sound-absorbing layer configured to passively attenuate sound generated by the fan unit;

a source microphone configured to collect sound produced by the fan unit;

a speaker configured to generate a cancellation sound field that at least partially cancels the sound; and

at least one response microphone configured to provide a feedback loop to the speaker.

12. A method of attenuating noise within a fan unit, wherein the fan unit comprises a fan operatively connected to a motor and an inlet cone proximate to the fan, the method comprising:

disposing a noise control extension having a sound-absorbing layer that is configured to passively attenuate sound generated by the fan between a throat and distal end of the inlet cone; and

passively attenuating noise generated within the fan unit with the noise control extension.

13. The method of claim 12 , further comprising actively attenuating noise generated within the fan unit, wherein the actively attenuating noise operation comprises collecting sound generated by the fan unit through a source microphone, and generating a cancellation sound field that at least partially cancels the sound through a speaker.

14. The method of claim 12 , wherein the passively attenuating noise operation further comprises:

supporting the sound-absorbing layer with a perforated tube; and

allowing sound to pass into the sound-absorbing layer through the perforated tube.

15. The method of claim 12 , wherein the passively attenuating noise operation further comprises supporting the sound-absorbing layer with a support tube that wraps around at least a portion of the sound-absorbing layer.

16. The method of claim 13 , further comprising securing the source microphone and the speaker to the support tube.

17. The method of claim 12 , further comprising forming the sound-absorbing layer from an open-cell sound-absorbing material.

18. The method of claim 13 , further comprising using at least one response microphone to provide a feedback loop to the speaker.

19. The method of claim 13 , wherein the actively attenuating operation further comprises defining the cancellation signal with a module.

20. A method of attenuating noise within a fan unit, wherein the fan unit comprises a fan operatively connected to a motor and an inlet cone proximate to the fan, the method comprising:

passively attenuating noise generated within the fan unit with a noise control extension having a sound-absorbing layer configured to passively attenuate sound generated by the fan;

actively attenuating noise generated within the fan unit, wherein the actively attenuating noise operation comprises collecting sound generated by the fan unit through a source microphone, and generating a cancellation sound field that at least partially cancels the sound through a speaker; and

using at least one response microphone to provide a feedback loop to the speaker.

21. A fan unit, comprising:

a noise control extension configured to extend between a throat and a distal inlet of an inlet cone, wherein the noise control extension has a sound-absorbing layer configured to passively attenuate sound generated by a fan unit;

a source microphone configured to collect sound produced by the fan unit; and

a speaker configured to generate a cancellation sound field that at least partially cancels the sound.

22. The fan unit of claim 21 , wherein the noise control extension further comprises a perforated tube, wherein the sound-absorbing layer wraps around at least a portion of the perforated tube.

23. The fan unit of claim 21 , wherein the noise control extension further comprises a support tube that wraps around at least a portion of the sound-absorbing layer.

24. The fan unit of claim 23 , wherein the source microphone and the speaker are directly or indirectly secured to the support tube.

25. The fan unit of claim 21 , wherein the sound-absorbing layer is formed of an open-cell sound-absorbing material.

26. The fan unit of claim 21 , wherein the noise control extension is cylindrical.

27. The fan unit of claim 21 , wherein the noise control extension comprises a diameter that differs throughout at least a portion of a length of the noise control extension.

28. The fan unit of claim 21 , further comprising at least one response microphone configured to provide a feedback loop to the speaker.

29. The fan unit of claim 21 , further comprising a module configured to define the cancellation signal that at least partially cancels out the sound measurements.

30. A fan unit, comprising:

a noise control extension having a sound-absorbing layer configured to passively attenuate sound generated by a fan unit;

a source microphone configured to collect sound produced by the fan unit;

a speaker configured to generate a cancellation sound field that at least partially cancels the sound; and

at least one response microphone configured to provide a feedback loop to the speaker.

Assignments (3)
TERMINATION AND RELEASE OF INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded Jul 1, 2022
From: BANK OF AMERICA, N.A.
To: NORTEK, INC.; BROAN-NUTONE LLC; NORTEK AIR SOLUTIONS, LLC (FKA CES GROUP, LLC AND SUCCESSOR BY MERGER TO HUNTAIR, INC.); CLPK, LLC; ERGOTRON, INC.
Reel/Frame 060560/0812 →
SECURITY INTEREST Recorded Jun 22, 2021
From: BROAN-NUTONE LLC; NORTEK AIR SOLUTIONS, LLC; NORTEK GLOBAL HVAC, LLC; THERMA-STOR LLC; ADDISON HVAC LLC; NOVELAIRE TECHNOLOGIES, L.L.C.; ROBERTS-GORDON LLC; STERIL-AIRE LLC; UNITED COOLAIR LLC; AIRXCHANGE, INC.
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 056647/0868 →
SECURITY INTEREST Recorded Jun 22, 2021
From: BROAN-NUTONE LLC; NORTEK AIR SOLUTIONS, LLC; NORTEK GLOBAL HVAC, LLC; THERMA-STOR LLC; ADDISON HVAC LLC; NOVELAIRE TECHNOLOGIES, L.L.C.; ROBERTS-GORDON LLC; STERIL-AIRE LLC; UNITED COOLAIR LLC; AIRXCHANGE, INC.
To: U.S. BANK NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 056650/0303 →