IP Library Granted Patent US 8,728,855
Granted Patent B2
US 8,728,855 · App. 13/630,231 · Granted May 20, 2014

Method of processing a semiconductor assembly

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Quick Facts
Patent No.
US 8,728,855
App. No.
13/630,231
Granted
May 20, 2014
Kind
B2
Abstract

A method for processing a semiconductor assembly is presented. The method includes: (a) contacting at least a portion of a semiconductor assembly with a chalcogen source, wherein the semiconductor assembly comprises a semiconductor layer comprising a semiconductor material disposed on a support; (b) introducing a chalcogen from the chalcogen source into at least a portion of the semiconductor material; and (c) disposing a window layer on the semiconductor layer after the step (b).

Claims (26)

1. A method, comprising:

(a) contacting at least a portion of a semiconductor assembly with a chalcogen source, wherein the semiconductor assembly comprises a semiconductor layer comprising a semiconductor material disposed on a support, wherein the step (a) comprises disposing a chalcogen source layer comprising the chalcogen source in contact with the semiconductor layer;

(b) introducing a chalcogen from the chalcogen source into at least a portion of the semiconductor material;

(c) removing the chalcogen source layer; and

(d) disposing a window layer on the semiconductor layer after the steps (b) and (c).

2. The method of claim 1 , wherein the window layer is substantially free of cadmium sulfide.

3. The method of claim 1 , wherein the window layer comprises a metallic species and a non-metallic species, wherein the metallic species comprises zinc, magnesium, tin, or combinations thereof and the non-metallic species comprises oxygen, sulfur, hydrogen, or combinations thereof.

4. The method of claim 1 , wherein the chalcogen comprises sulfur, selenium, or combinations thereof.

5. The method of claim 1 , wherein the chalcogen source comprises cadmium sulfide, oxygenated cadmium sulfide, cadmium sulfite, cadmium sulfate, cadmium selenide, hydrogen sulfide, hydrogen selenide, or combinations thereof.

6. The method of claim 1 , wherein the chalcogen source comprises cadmium sulfide, oxygenated cadmium sulfide, cadmium sulfite, cadmium sulfate, or combinations thereof.

7. The method of claim 1 , wherein the step of contacting the semiconductor assembly with a chalcogen source comprises physical vapor deposition, atomic layer deposition, chemical bath deposition, electrochemical deposition, chemical vapor deposition, close-space sublimation, or combinations thereof.

8. The method of claim 1 , wherein the chalcogen source layer has a thickness in a range from about 20 nanometers to about 200 nanometers.

9. The method of claim 1 , wherein the step (a) further comprises heating the semiconductor assembly at a temperature greater than about 600 degrees Celsius.

10. The method of claim 1 , wherein the step (a) further comprises heating the semiconductor assembly at a temperature in a range from about 600 degrees Celsius to about 700 degrees Celsius.

11. The method of claim 1 , wherein the step (b) comprises introducing the chalcogen into at least a portion of the semiconductor material such that an average atomic concentration of the chalcogen in the semiconductor layer decreases in a direction away from the window layer and towards the support.

12. The method of claim 1 , wherein the step (b) comprises introducing the chalcogen into at least a portion of the semiconductor material such that an average atomic concentration of the chalcogen is substantially constant across the thickness of the semiconductor layer.

13. The method of claim 1 , further comprising disposing a capping layer on the chalcogen source layer.

14. The method of claim 13 , further comprising removing the cap layer and the chalcogen source layer prior to the step of disposing a window layer.

15. The method of claim 1 , wherein the step (d) of disposing the window layer comprises physical vapor deposition, atomic layer deposition, chemical bath deposition, electrochemical deposition, chemical vapor deposition, close-space sublimation, or combinations thereof.

16. The method of claim 1 , wherein the semiconductor material comprises cadmium telluride, zinc telluride, magnesium telluride, cadmium zinc telluride, cadmium sulfur telluride, cadmium manganese telluride, cadmium magnesium telluride, or combinations thereof.

17. A method, comprising:

(a) contacting at least a portion of a semiconductor assembly with a chalcogen source, wherein the semiconductor assembly comprises a semiconductor layer comprising a semiconductor material disposed on a support;

(b) disposing a layer comprising the chalcogen source in contact with at least a portion of the semiconductor layer;

(c) introducing a chalcogen from the chalcogen source into at least a portion of the semiconductor material;

(d) removing the chalcogen source layer; and

(e) disposing a window layer on the semiconductor layer after the steps (c) and (d), wherein the window layer is substantially free of cadmium sulfide.

Assignments (6)
SECURITY INTEREST Recorded Jul 10, 2023
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 064237/0462 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENT RIGHTS Recorded Nov 15, 2021
From: JPMORGAN CHASE BANK, N.A.
To: FIRST SOLAR, INC.
Reel/Frame 058132/0566 →
PATENT SECURITY AGREEMENT Recorded Jul 12, 2017
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 043177/0581 →
CORRECTIVE ASSIGNMENT TO CORRECT THE APPLICATION NUMBER FROM '13/301162' PREVIOUSLY RECORDED ON REEL 032045 FRAME 0657. ASSIGNOR(S) HEREBY CONFIRMS THE CORRECT APPLICATION NUMBER SHOULD BE '13/601162'. Recorded Feb 10, 2014
From: FIRST SOLAR MALAYSIA SDN. BHD.
To: FIRST SOLAR, INC.
Reel/Frame 032239/0005 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2014
From: FIRST SOLAR MALAYSIA SDN. BHD.
To: FIRST SOLAR, INC.
Reel/Frame 032045/0657 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 5, 2013
From: GENERAL ELECTRIC COMPANY
To: FIRST SOLAR MALAYSIA SDN.BHD.
Reel/Frame 031581/0457 →