Shutter press compressor
View Patent ↗An apparatus for compressing a material includes a plurality of levers and a plurality of jaws, wherein each jaw is attached to a lever, and wherein each jaw has a compression surface having an area. The apparatus also includes a compressing mechanism configured to move each lever in a non-linear motion such that the area of a compression surface exposed to the material decreases with the inward movement of that compression surface. Each jaw can be attached to a lever such that a gap is defined between adjacent jaws, the gap having a gap centerline. The compressing mechanism can be configured to move each jaw in a non-linear motion such that the gap centerline of the gap between adjacent jaws is predominantly tangential to an apparatus central longitudinal axis.
1. An apparatus for compressing a material, the apparatus comprising:
a plurality of levers, each lever comprising a lever outer end and a radially-inward end portion and a lever longitudinal axis extending from the lever outer end to the radially-inward end portion;
a plurality of jaws, wherein each jaw is attached to a lever, and wherein each jaw has a compression surface having an area and wherein the compression surface defines a plane that is generally parallel to the lever longitudinal axis; and
a compressing mechanism configured to move each lever in a non-linear motion such that the area of a compression surface exposed to the material decreases with the inward movement of that compression surface.
2. The apparatus of claim 1 , wherein each jaw is integral with a lever.
3. The apparatus of claim 1 , further comprising a gap between adjacent jaws, the gap having a gap centerline, wherein a line including the gap centerline of the gap between adjacent jaws is parallel to the compression surface of the adjacent jaw.
4. The apparatus of claim 3 , wherein the gap approaches zero when the apparatus is at a minimum compression diameter, and when the apparatus is at a maximum compression diameter.
5. The apparatus of claim 1 , wherein the compression surfaces of the plurality of jaws define an inscribed hypothetical cylinder, and further comprising a gap between adjacent jaws, the gap having a gap centerline, wherein a line including the gap centerline of the gap between adjacent jaws is parallel to a tangent to the hypothetical cylinder.
6. The apparatus of claim 1 , wherein the motion of each jaw is curvilinear.
7. The apparatus of claim 1 , wherein the material has an initial compression diameter and a final compression diameter, and wherein the ratio of the initial compression diameter to the final compression diameter obtainable with the apparatus is greater than two.
8. The apparatus of claim 1 , wherein the material has an initial compression diameter and a final compression diameter, and wherein the ratio of the initial compression diameter to the final compression diameter obtainable with the apparatus is greater than five.
9. The apparatus of claim 1 , wherein the material has an initial compression diameter and a final compression diameter, and wherein the ratio of the initial compression diameter to the final compression diameter obtainable with the apparatus is greater than ten.
10. The apparatus of claim 1 , wherein the material has an initial compression diameter and a final compression diameter, and wherein the ratio of the initial compression diameter to the final compression diameter obtainable with the apparatus is greater than twenty.
11. The apparatus of claim 1 , further comprising a fixed ring, wherein each lever is pivotably attached to the fixed ring with a pivot pin, wherein adjacent levers are pivotably connected to a chain link, and wherein the pivot pin is disposed between the jaw and the chain link.
12. The apparatus of claim 1 , wherein each jaw has a jaw edge, and wherein the topography of the jaw edge essentially matches the topography of the compression surface of an adjacent jaw.
13. An apparatus for compressing a material, the apparatus having a central longitudinal axis and comprising:
a plurality of levers, each lever comprising a lever outer end and a radially-inward end portion and a lever longitudinal axis extending from the lever outer end to the radially-inward end portion;
a plurality of jaws, wherein each jaw is attached to a lever such that a gap is defined between adjacent jaws, the gap having a gap centerline, and wherein each jaw has a compression surface having an area and wherein the compression surface defines a plane that is generally parallel to the lever longitudinal axis; and
a compressing mechanism configured to move each lever in a non-linear motion such that the gap centerline of the gap between adjacent jaws is predominantly parallel to a tangent of a hypothetical cylinder defined by the compression surfaces and centered on the apparatus central longitudinal axis.
14. The apparatus of claim 13 , wherein the gap centerline of the gap between adjacent jaws is predominantly parallel to an adjacent compression surface.
15. The apparatus of claim 13 , wherein each jaw is integral with a lever.
16. The apparatus of claim 13 , wherein the material has an initial compression diameter and a final compression diameter, and wherein the ratio of the initial compression diameter to the final compression diameter obtainable with the apparatus is greater than five.
17. The apparatus of claim 13 , wherein the material has an initial compression diameter and a final compression diameter, and wherein the ratio of the initial compression diameter to the final compression diameter obtainable with the apparatus is greater than ten.
18. The apparatus of claim 13 , further comprising a fixed ring, wherein each lever is pivotably attached to the fixed ring with a pivot pin, wherein adjacent levers are pivotably connected to a chain link, and wherein the pivot pin is disposed between the jaw and the chain link.
19. The apparatus of claim 13 , wherein the material is a tampon pledget.