IP Library Granted Patent US 8,790,854
Granted Patent B2
US 8,790,854 · App. 13/630,854 · Granted Jul 29, 2014

Electrophotographic photoreceptor, image forming apparatus, and process cartridge

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Quick Facts
Patent No.
US 8,790,854
App. No.
13/630,854
Granted
Jul 29, 2014
Kind
B2
Abstract

An electrophotographic photoreceptor includes a substrate and a photosensitive layer, wherein the electrophotographic photoreceptor has a surface layer containing fluorine resin particles, and the fluorine resin particles exposed on a surface satisfy the following Expression (1): 0.5≦( A )/( B )≦10  Expression (1) wherein, (A) represents a number of aggregated particles in which 5 to 20 fluorine resin particles are connected and aggregated, and (B) represents a total number of fluorine resin particles that are isolated without being aggregated and aggregated particles in which 2 to 4 fluorine resin particles are connected and aggregated.

Claims (53)

1. An electrophotographic photoreceptor comprising:

a substrate; and

a photosensitive layer,

wherein the electrophotographic photoreceptor has a surface layer containing fluorine resin particles, and the fluorine resin particles exposed on a surface satisfy the following Expression (1):

0.5≦( A )/( B )≦10  Expression (1)

wherein, (A) represents a number of aggregated particles in which 5 to 20 fluorine resin particles are connected and aggregated, and (B) represents a total number of fluorine resin particles that are isolated without being aggregated and aggregated particles in which 2 to 4 fluorine resin particles are connected and aggregated.

2. The electrophotographic photoreceptor according to claim 1 ,

wherein the fluorine resin particles contained in a part of 0.2 μm to 5 μm inside the surface of the surface layer satisfy the following Expression (2):

0.1≦( C )/( D )≦3  Expression (2)

wherein, (C) represents a number of aggregated particles in which 2 to 5 fluorine resin particles are connected and aggregated, and (D) represents a number of fluorine resin particles that are isolated without being aggregated.

3. The electrophotographic photoreceptor according to claim 1 ,

wherein in the fluorine resin particles exposed on the surface, a number of aggregated particles in which 21 or more fluorine resin particles are connected and aggregated is 5 or less.

4. The electrophotographic photoreceptor according to claim 1 ,

wherein the fluorine resin particles contained in a part of 0.2 μm to 5 μm inside the surface of the surface layer include 5 or less aggregated particles in which 6 or more fluorine resin particles are connected and aggregated.

5. The electrophotographic photoreceptor according to claim 1 ,

wherein the (A)/(B) is from 2 to 10.

6. The electrophotographic photoreceptor according to claim 2 ,

wherein the (C)/(D) is from 0.2 to 3.

7. The electrophotographic photoreceptor according to claim 1 ,

wherein a content of the fluorine resin particles is from 1% by weight to 15% by weight with respect to the surface layer.

8. The electrophotographic photoreceptor according to claim 1 ,

wherein an average primary particle diameter of the fluorine resin particles is from 0.05 μm to 1 μm.

9. The electrophotographic photoreceptor according to claim 1 ,

wherein the fluorine resin particles are selected from a tetrafluoroethylene resin, a trifluoroethylene chloride resin, a hexafluoropropylene resin, a vinyl fluoride resin, a vinylidene fluoride resin, and a difluorodichloroethylene resin.

10. The electrophotographic photoreceptor according to claim 1 ,

wherein a fluorinated alkyl group-containing copolymer is further contained.

11. An image forming apparatus comprising:

an electrophotographic photoreceptor;

a charging unit that charges a surface of the electrophotographic photoreceptor;

a latent image forming unit that forms an electrostatic latent image on a charged surface of the electrophotographic photoreceptor;

a developing unit that develops the electrostatic latent image formed on the surface of the electrophotographic photoreceptor with a toner to form a toner image; and

a transfer unit that transfers the toner image formed on the surface of the electrophotographic photoreceptor onto a recording medium,

wherein the electrophotographic photoreceptor is the electrophotographic photoreceptor according to claim 1 .

12. The image forming apparatus according to claim 11 ,

wherein in the electrophotographic photoreceptor, the fluorine resin particles contained in a part of 0.2 μm to 5 μm inside the surface of the surface layer satisfy the following Expression (2):

0.1≦( C )/( D )≦3  Expression (2)

wherein, (C) represents a number of aggregated particles in which 2 to 5 fluorine resin particles are connected and aggregated, and (D) represents a number of fluorine resin particles that are isolated without being aggregated.

13. The image forming apparatus according to claim 11 ,

wherein in the electrophotographic photoreceptor, a number of aggregated particles in which 21 or more fluorine resin particles are connected and aggregated is 5 or less in the fluorine resin particles exposed on the surface.

14. The image forming apparatus according to claim 11 ,

wherein in the photoreceptor, the fluorine resin particles contained in the part that is deeper 0.2 μm to 5 μm inside the surface of the surface layer include 5 or less aggregated particles in which 6 or more fluorine resin particles are connected and aggregated.

15. A process cartridge comprising:

an electrophotographic photoreceptor; and

at least one selected from A) a charging unit that charges a surface of the electrophotographic photoreceptor, B) a latent image forming unit that forms an electrostatic latent image on a charged surface of the electrophotographic photoreceptor, C) a developing unit that develops the electrostatic latent image formed on the surface of the electrophotographic photoreceptor with a toner to form a toner image, D) a transfer unit that transfers the toner image formed on the surface of the electrophotographic photoreceptor onto a recording medium, and E) a cleaning unit that cleans the electrophotographic photoreceptor,

wherein the electrophotographic photoreceptor is the electrophotographic photoreceptor according to claim 1 .

16. The process cartridge according to claim 15 ,

wherein in the electrophotographic photoreceptor, the fluorine resin particles contained in a part of 0.2 μm to 5 μm inside the surface of the surface layer satisfy the following Expression (2):

0.1<( C )/( D )<3  Expression (2)

wherein, (C) represents a number of aggregated particles in which 2 to 5 fluorine resin particles are connected and aggregated, and (D) represents a number of fluorine resin particles that are isolated without being aggregated.

17. The process cartridge according to claim 15 ,

wherein in the electrophotographic photoreceptor, a number of aggregated particles in which 21 or more fluorine resin particles are connected and aggregated is 5 or less in the fluorine resin particles exposed on the surface.

18. The process cartridge according to claim 15 ,

wherein in the photoreceptor, the fluorine resin particles contained in the part 0.2 μm to 5 μm inside the surface of the surface layer include 5 or less aggregated particles in which 6 or more fluorine resin particles are connected and aggregated.

Assignments (2)
CHANGE OF NAME Recorded Aug 12, 2021
From: FUJI XEROX CO., LTD.
To: FUJIFILM BUSINESS INNOVATION CORP.
Reel/Frame 058287/0056 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 18, 2012
From: KAWABATA, YUKIMI
To: FUJI XEROX CO., LTD.
Reel/Frame 029591/0710 →