IP Library Granted Patent US 10,014,425
Granted Patent B2
US 10,014,425 · App. 13/631,457 · Granted Jul 3, 2018

Spacer formation in a solar cell using oxygen ion implantation

Inventors: Seung Rim (Palo Alto, CA); David D. Smith (Campbell, CA)
Assignee: SunPower Corporation
H01L31/035272H01L31/02363H01L31/022441H01L31/0682H01L31/1804Y02E10/52Y02E10/547Y02P70/521
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Quick Facts
Patent No.
US 10,014,425
App. No.
13/631,457
Granted
Jul 3, 2018
Kind
B2
Abstract

A solar cell is disclosed. The solar cell has a front side facing the sun during normal operation, and a back side facing away from the sun. The solar cell comprises a silicon substrate, a first polysilicon layer with a region of doped polysilicon on the back side of the substrate. The solar cell also comprises a second polysilicon layer with a second region of doped polysilicon on the back side of the silicon substrate. The second polysilicon layer at least partially covers the region of doped polysilicon. The solar cell also comprises a resistive region disposed in the first polysilicon layer. The resistive region extends from an edge of the second region of doped polysilicon. The resistive region can be formed by ion implantation of oxygen into the first polysilicon layer.

Claims (18)

1. A solar cell having a front side facing the sun during normal operation and a back side facing away from the sun, the solar cell comprising:

a silicon substrate having a front side and a back side;

a continuous polysilicon layer formed on the back side of the silicon substrate;

a first doped polysilicon region and a second doped polysilicon region of opposite polarity and formed in the continuous polysilicon layer;

a resistive region disposed between the first and second doped polysilicon regions in the continuous polysilicon layer, the resistive region comprising oxygen;

a first metal grid disposed over the second doped polysilicon region, the first metal grid electrically connected to at least the second doped polysilicon region;

a dielectric layer between the silicon substrate and the continuous polysilicon layer; and

a second metal grid electrically connected to the first doped polysilicon region, wherein the first and second metal grids are formed on the back side of the solar cell.

2. The solar cell of claim 1 , wherein the dielectric layer comprises silicon dioxide.

3. The solar cell of claim 1 , wherein the resistive region has a randomly textured surface.

4. A solar cell having a front side facing the sun during normal operation and a back side facing away from the sun, the solar cell comprising:

a silicon substrate having a front side and a back side;

a continuous layer of polysilicon formed on the back side of the solar cell;

a first doped region and a second doped region formed in the continuous layer of polysilicon and are of opposite polarity; and

a resistive region disposed in the continuous layer of polysilicon between the first and second doped regions, the resistive region comprising oxygen.

5. The solar cell of claim 4 , wherein the back side of the silicon substrate has a randomly textured surface.

6. The solar cell of claim 4 , further comprising a dielectric layer between the continuous layer of polysilicon and the backside of the silicon substrate.

7. The solar cell of claim 6 , wherein the dielectric layer comprises silicon dioxide.

Assignments (5)
SECURITY INTEREST Recorded Jun 27, 2024
From: MAXEON SOLAR PTE. LTD.
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 067924/0062 →
SECOND LIEN SECURITY INTEREST AGREEMENT Recorded Jun 26, 2024
From: MAXEON SOLAR PTE. LTD
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 071343/0553 →
SECURITY INTEREST Recorded Jun 5, 2024
From: MAXEON SOLAR PTE. LTD.
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 067637/0598 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2023
From: SUNPOWER CORPORATION
To: MAXEON SOLAR PTE. LTD.
Reel/Frame 062490/0742 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 20, 2013
From: RIM, SEUNG; SMITH, DAVID D.
To: SUNPOWER CORPORATION
Reel/Frame 029837/0788 →
Continuity (1)
Related Publication 20140090701A1 · Apr 3, 2014