IP Library Granted Patent US 9,522,973
Granted Patent B2
US 9,522,973 · App. 13/633,312 · Granted Dec 20, 2016

Polyurethane and polyisocyanurate rigid foams for roofing insulation

Inventors: George G. Combs (McMurray, PA); Susan C. Pigott (Clinton, PA)
Assignee: Covestro LLC
C08G18/42C08G18/7664C08J9/0014C08J9/0066C08J9/141C08G2101/0025C08J9/142C08J9/149C08J2203/182C08J2375/04
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Quick Facts
Patent No.
US 9,522,973
App. No.
13/633,312
Granted
Dec 20, 2016
Kind
B2
Abstract

Polyurethane foams having a NFPA 101 Class B rating (ASTM E-84) which pass the FM 4450 calorimeter Test are produced by reacting: (a) an organic polyisocyanate, (b) at least one polyether polyol or polyester polyol with a nominal hydroxyl functionality of at least 2.0, (c) a blowing agent composition and (d) at least one halogen-free flame retardant. The blowing agent composition includes: (1) no more than 10% by weight, based on total weight of the foam-forming composition, of one or more hydrocarbons having an LEL less than 2% by volume in air, and/or (2) a hydrocarbon having an LEL greater than 2% by volume in air, and (3) up to 1% by weight, based on total weight of foam-forming composition, of water.

Claims (15)

1. A polyurethane foam having a density less than 1.8 pounds per cubic foot and having a NFPA 101 Class B rating in accordance with the requirements of ASTM E-84 and which passes an FM 4450 calorimeter Test comprising the reaction product of a foam forming composition comprising:

a) at least 55% by weight based on total weight of foam-forming composition of an organic polyisocyanate,

b) an isocyanate-reactive composition comprising at least one polyether polyol or polyester polyol with a nominal hydroxyl functionality of at least 2.0,

c) a blowing agent composition comprising:

(1) greater than 0 to no more than 10% by weight, based on total weight of foam-forming composition, of one or more hydrocarbons having an LEL less than 2% by volume in air,

and

(2) greater than 0 and no more than 5% by weight, based on total weight of foam-forming composition, of a hydrocarbon having an LEL greater than 2% by volume in air,

and

(3) greater than 0 and up to 1% by weight, based on total weight of foam-forming composition, of water,

and

d) at least one halogen-free flame retardant;

and wherein the polyurethane foam-forming composition contains no halogenated flame retardant or halogenated blowing agent.

2. The foam of claim 1 in which the one or more hydrocarbons having an LEL less than 2% by volume in air comprises n-pentane.

3. The foam of claim 2 in which the hydrocarbon having an LEL greater than 2% by volume in air is methyl formate.

4. The polyurethane foam of claim 1 , with the proviso that the polyurethane foam-forming composition contains no ammonium polyphosphate.

Assignments (2)
CHANGE OF NAME Recorded Oct 5, 2015
From: BAYER MATERIALSCIENCE LLC
To: COVESTRO LLC
Reel/Frame 036725/0853 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 31, 2012
From: COMBS, GEORGE C.; PIGOTT, SUSAN C.
To: BAYER MATERIALSCIENCE LLC
Reel/Frame 029215/0431 →
Continuity (1)
Related Publication 20140094530A1 · Apr 3, 2014