IP Library Granted Patent US 9,329,154
Granted Patent B1
US 9,329,154 · App. 13/633,772 · Granted May 3, 2016

Devices and methods to detect and quantify trace gases

Inventors: Mark D. Allendorf (Pleasanton, CA); Alex Robinson (Albuquerque, NM)
Assignee: Sandia Corporation
G01N29/22G01N29/022
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Quick Facts
Patent No.
US 9,329,154
App. No.
13/633,772
Granted
May 3, 2016
Kind
B1
Abstract

Sensing devices based on a surface acoustic wave (“SAW”) device coated with an absorbent crystalline or amorphous layer for detecting at least one chemical analyte in a gaseous carrier. Methods for detecting the presence of a chemical analyte in a gaseous carrier using such devices are also disclosed. The sensing devices and methods for their use may be configured for sensing chemical analytes selected from the group consisting of water vapor, carbon dioxide, methanol, ethanol, carbon monoxide, nitric oxide, nitrous oxide, organic amines, organic compounds containing NO 2 groups, halogenated hydrocarbons, acetone, hexane, toluene, isopropanol, alcohols, alkanes, alkenes, benzene, functionalized aromatics, ammonia (NH 3 ), phosgene (COCl 2 ), sulfur mustard, nerve agents, sulfur dioxide, tetrahydrofuran (THF) and methyltertbutyl ether (MTBE) and combinations thereof.

Claims (32)

1. A sensing device for detecting at least one chemical analyte,

comprising:

a surface acoustic wave (“SAW”) sensor device having at least one surface; and

an absorbent layer bonded to the at least one surface of the SAW sensor device, wherein the absorbent layer comprises a porous coordination polymer (“PCP”) having a porous structure, wherein adsorption of at least one chemical analyte by the PCP causes mass changes in the PCP that dampens propagation of a standing acoustic wave through the SAW sensor device during propagation therethrough, thereby signaling a presence of the at least one chemical analyte;

wherein the PCP is covalently bonded to the SAW sensor device.

2. The sensing device of claim 1 , wherein the PCP comprises a metal organic framework (“MOF”).

3. The sensing device of claim 1 , wherein a degree of dampening of propagation of the standing acoustic wave through the SAW sensor device is proportional to an amount the at least one analyte adsorbed by the PCP.

4. The sensing device of claim 1 , wherein the PCP is grown from one or more reactant solutions onto the SAW sensor device.

5. The sensing device of claim 4 , wherein the PCP is grown onto the SAW sensor device by a layer-by-layer method.

6. The sensing device of claim 4 , wherein the reactant solutions comprise benzene-1,3,5-tricarboxylic acid and copper acetate dissolved in a quantity of ethanol.

7. A surface acoustic wave sensor device for detecting the presence of a chemical analyte in a gaseous carrier, comprising:

a substrate layer having use one or more input interdigital transducers (“IDTs”) configured to convert an input electrical signal to a surface acoustic wave in the substrate layer and one or more output IDTs configured to convert the surface acoustic wave to an output electrical signal; and

a substantially continuous or substantially discontinuous absorbent layer bonded to at least one surface of the substrate layer, wherein the absorbent layer comprises a metal-organic framework (“MOF”) material having a porous structure, wherein adsorption of at least one chemical analyte by the MOF material causes a mass change in the MOF material that alters propagation of a standing acoustic wave through the substrate layer during propagation therethrough, thereby signaling an amount of the at least one chemical analyte adsorbed by the MOF material;

wherein the absorbent layer is covalently bonded to the substrate layer.

8. The sensor device of claim 7 , wherein the MOF material comprises copper (II) benzene-1,3,5-tricarboxylate (CuBTC).

9. The sensor device of claim 7 , wherein the sensor device senses molecular species selected from the group consisting of water vapor, carbon dioxide, methanol, ethanol, carbon monoxide, nitric oxide, nitrous oxide, organic amines, organic compounds containing NO 2 groups, halogenated hydrocarbons, acetone, hexane, toluene, isopropanol, alcohols, alkanes, alkenes, benzene, functionalized aromatics, ammonia (NH 3 ), phosgene (COCl 2 ), sulfur mustard, nerve agents, sulfur dioxide, tetrahydrofuran (THF) and methyltertbutyl ether (MTBE) and combinations thereof.

10. A method for detecting a presence of a chemical analyte in a gaseous carrier, the method comprising:

positioning a surface acoustic wave (“SAW”) device in contact with a gaseous carrier, wherein the SAW sensor device includes:

a substrate layer having use one or more input interdigital transducers (“IDTs”) configured to convert an input electrical signal to a surface acoustic wave in the substrate layer and one or more output IDTs configured to convert the surface acoustic wave to an output electrical signal; and

a substantially continuous or a substantially discontinuous absorbent layer bonded to at least one surface of the substrate layer, wherein the absorbent layer comprises a porous coordination polymer (“PCP”) having a porous structure;

adsorbing at least one chemical analyte present in the gaseous carrier into the PCP; and

sensing adsorption of the at least one chemical analyte by the PCP, wherein adsorption of the at least one chemical analyte by the PCP causes mass changes in the PCP that dampens propagation of a standing acoustic wave through the substrate layer, thereby signaling the presence of the at least one chemical analyte wherein the PCP is covalently bonded to the SAW sensor device.

11. The method of claim 10 , wherein the PCP comprises a metal organic framework.

12. The method of claim 10 , wherein the PCP comprises one of a covalent organic frameworks (COF) or a zeolitic imidazolate framework (ZIF).

13. The method of claim 10 , positioning a reference SAW device in contact with the gaseous carrier, wherein the reference SAW device provides a baseline reference, and wherein the reference SAW device includes a SAW structure without an absorbent layer bonded thereto.

14. The method of claim 10 , wherein the sensing includes sensing molecular species selected from the group consisting of water vapor, carbon dioxide, methanol, ethanol, carbon monoxide, nitric oxide, nitrous oxide, organic amines, organic compounds containing NO 2 groups, halogenated hydrocarbons, acetone, hexane, toluene, isopropanol, alcohols, alkanes, alkenes, benzene, functionalized aromatics, ammonia (NH 3 ), phosgene (COCl 2 ), sulfur mustard, nerve agents, sulfur dioxide, tetrahydrofuran (THF) and methyltertbutyl ether (MTBE) and combinations thereof in the gaseous carrier.

15. The sensing device of claim 1 , wherein the PCP is a hybrid inorganic-organic crystalline material with a pore structure and chemical properties that can be tailored by a selection of component chemical moieties and self-organize into two- and three-dimensional open-pore structures.

16. The sensor device of claim 7 , further comprising a reference SAW device for providing a baseline reference, wherein the reference SAW device includes a SAW structure without an absorbent layer bonded thereto.

17. The sensor device of claim 7 , wherein the MOF is grown from one or more reactant solutions onto the SAW sensor device, wherein the reactant solutions comprise benzene-2-R′,4-R″,6-R′″-1,3,5-tricarboxylic acid and R′, R″, and R′″ are H, X (where X is halogen), alkyl, OH, NO 2 , NH 2 , OR (where R is an alkyl group) or any other chemical atom or group attached at these positions, and copper acetate dissolved in a quantity of ethanol.

18. The sensor device of claim 7 , wherein the sensor device senses molecular species selected from the group consisting of water vapor, carbon dioxide, methanol, ethanol, carbon monoxide, halogenated hydrocarbons, acetone, hexane, toluene, isopropanol, alcohols, alkanes, alkenes, benzene, functionalized aromatics, phosgene (COCl 2 ), sulfur mustard, nerve agents, sulfur dioxide, tetrahydrofuran (THF) and methyltertbutyl ether (MTBE), and combinations thereof.

19. The sensor device of claim 7 , wherein the substrate layer is treated with oxygen plasma prior to the absorbent layer covalently bonding to the substrate layer.

20. The sensor device of claim 17 , wherein the SAW sensor device is treated with oxygen plasma prior to coating with the one or more reactant solutions.

Assignments (3)
CHANGE OF NAME Recorded May 24, 2018
From: SANDIA CORPORATION
To: NATIONAL TECHNOLOGY & ENGINEERING SOLUTIONS OF SANDIA, LLC
Reel/Frame 046237/0090 →
CONFIRMATORY LICENSE Recorded Oct 30, 2012
From: SANDIA CORPORATION
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 029217/0021 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 16, 2012
From: ALLENDORF, MARK D.; ROBINSON, ALEX
To: SANDIA CORPORATION
Reel/Frame 029137/0980 →
Continuity (1)
Provisional Application 61544078 · Oct 6, 2011