IP Library Granted Patent US 9,097,831
Granted Patent B2
US 9,097,831 · App. 13/635,566 · Granted Aug 4, 2015

Surface light source device, light guide element used for surface light source device, and method for producing light guide element

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Quick Facts
Patent No.
US 9,097,831
App. No.
13/635,566
Granted
Aug 4, 2015
Kind
B2
Abstract

Disclosed is a plate-like light guide element ( 24 ) provided with a light incident surface, a light exit surface ( 242 ), and an underside surface ( 243 ) disposed on the opposite side of the light exit surface ( 242 ). A foamed surface layer ( 244 ) is formed on at least a part of at least either the light exit surface ( 242 ) or the underside surface ( 243 ). The foamed surface layer ( 244 ) contains air bubbles and has a recessed sectional surface including the normal direction of the light exit surface ( 242 ) or the underside surface ( 243 ). The light guide element ( 24 ) is produced by performing infrared laser etching for at least a part of at least one of the main surfaces of a plate-like light guide element material composed of an acryl resin plate produced by a continuous plate production method, to form the foamed surface layer ( 244 ).

Claims (29)

1. A plate-like light guide for a surface light source device comprising:

a light incident edge surface;

a light emitting surface;

a rear surface on the opposite side to the light emitting surface; and

a foamed surface layer formed in at least one of the light emitting surface and the rear surface at at least a part thereof,

wherein the foamed surface layer contains bubbles, wherein the bubbles are not contained in an area other than the foamed surface layer, and wherein a cross section of the foamed surface layer including a normal direction with respect to the light emitting surface or rear surface has a concave shape.

2. The plate-like light according to claim 1 , wherein a thickness of the foamed surface layer is from 1 μm to 50 μm.

3. The plate-like light guide according to claim 1 , wherein the each bubble independently has a diameter of from 1 μm to 50 μm.

4. The plate-like light guide according to claim 1 , wherein the part at which the foamed surface layer is formed is a dot shape area of one of the light emitting surface and rear surface.

5. The plate-like light guide according to claim 1 , wherein the part at which the foamed surface layer is formed is a line shape area of one of the light emitting surface and rear surface.

6. The plate-like light guide according to claim 1 , wherein the foamed surface layer and a part of the light guide other than the foamed surface layer are formed of an acrylic resin.

7. A surface light source device comprising:

the plate-like light guide according to claim 1 ; and

a primary light source disposed adjacent to the light incident edge surface of the light plate-like guide.

8. The surface light source device according to claim 7 , further comprising a light reflecting element disposed adjacent to the rear surface of the plate-like light guide.

9. The surface light source device according to claim 7 , further comprising a light deflecting element disposed adjacent to the light emitting surface of the plate-like light guide.

10. The surface light source device according to claim 9 , wherein the light deflecting element has a light incidence surface on a side close to the plate-like light guide and a light emission surface on a side opposite to the plate-like light incidence surface, and the light emission surface includes a plurality of elongated prisms arranged in parallel to each other.

11. A method of producing the plate-like light guide for surface light source device according to claim 1 , the method comprising:

producing a plate-like light guide material formed of an acrylic resin plate by a continuous plate making method; and

applying laser etching to at least one part of at least one of main surfaces of the plate-like light guide material to form the foamed surface layer.

12. The method of producing the plate-like light guide according to claim 11 , wherein a laser used in the laser etching is an infrared laser.

13. The method of producing the plate-like light guide according to claim 11 , wherein a thickness of the foamed surface layer is from 1 μm to 50 μm.

14. The method of producing the plate-like light guide according to claim 11 , wherein the foamed surface layer contains bubbles and each bubble independently has a diameter of from 1 μto 50 μm.

15. The method of producing the plate-like light guide according to claim 11 , wherein the part at which the foamed surface layer is formed is a line shape area or a dot shape area of one of a light emitting surface and a rear surface.

16. The plate-like light guide according to claim 1 , wherein the bubbles contain gas having a refractory index different from that of a plate-like light guide material.

17. The plate-like light guide according to claim 1 , wherein a thickness of the light guide is form 0.1 to 10 mm.

18. The plate-like light guide according to claim 1 , wherein a light diffusion element is further disposed on the light emitting surface.

19. The plate-like light guide according to claim 18 , wherein at least one light deflecting element is further disposed on the light diffusion element.

20. The plate-like light guide according to claim 19 , wherein a thickness of the at least one light deflecting element, independently, is from 30 to 350 μm.

Assignments (2)
CHANGE OF NAME Recorded Sep 5, 2017
From: MITSUBISHI RAYON CO., LTD.
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 043750/0834 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 19, 2012
From: YAGI, KENJI; SHIMIZU, MINORU; WAKUI, YASUO; KURACHI, YOSHIYA; TODA, MASATOSHI
To: MITSUBISHI RAYON CO., LTD.
Reel/Frame 028989/0006 →