IP Library Granted Patent US 9,428,826
Granted Patent B2
US 9,428,826 · App. 13/635,710 · Granted Aug 30, 2016

Coating based on NiAl

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Quick Facts
Patent No.
US 9,428,826
App. No.
13/635,710
Granted
Aug 30, 2016
Kind
B2
Abstract

The invention relates to a coating that comprises at least one compound of oxygen and/or nitrogen with at least two metal materials, said compound being present at least partly in spinel structure. The invention also relates to a method for coating and to a coated substrate.

Claims (20)

1. A coating including at least one layer which contains two components, wherein a first component comprises oxygen and/or nitrogen with at least two metallic elements and includes NiAl 2 O 4 present at least partly in a spinel structure, and a second component comprises an x-ray amorphous phase, wherein the at least one layer exhibits droplets characteristic of a layer formed by spark evaporation.

2. The coating according to claim 1 , characterized in that an intrinsic compressive stress of the components comprising the coating is between 0.2 GPa and 5 GPa.

3. The coating according to claim 1 , characterized in that an x-ray diffraction spectrum exhibits at least two reflexes selected from the group consisting of 311, 400, and 511 reflexes.

4. The coating according to claim 1 , characterized in that the second component present in x-ray amorphous phase includes at least one of aluminum oxide and nickel oxide.

5. The coating according to claim 4 , wherein the aluminum oxide is present in at least one of corundum structure, theta phase, gamma phase, and kappa phase.

6. The coating according to claim 5 , wherein the aluminum oxide comprises crystallites with sizes around 5 nm or smaller.

7. The coating according to claim 1 , characterized in that the coating is formed from a plurality of superimposed layers, wherein the superimposed layers have identical metallic chemical elements but different metallic ratios.

8. The coating according to claim 7 , characterized in that the superimposed layers have identical chemical elements.

9. A method for coating substrates by means of arc evaporation, characterized in that an alloy target containing aluminum as one component is used for production of a coating according to claim 8 .

10. The method for coating substrates by means of arc evaporation according to claim 9 , characterized in that an Al/Ni ratio can be varied by means of oxygen flow during the formation of the coating.

11. The method for coating substrates by means of arc evaporation according to claim 10 , wherein the oxygen flow is between 300 sccm and 800 sccm.

12. The coating according to claim 1 , characterized in that a cubic support layer is included.

13. The coating according to claim 12 , wherein the cubic support layer is selected from group consisting of Al—Ti—N, Ti—C—N, Ti—N, Cr—N, and their mixtures.

14. A coated substrate, wherein in the coating is formed according to claim 13 , and the coated substrate is a cutting insert.

15. The coating according to claim 1 , wherein the droplets comprise a metallic material.

16. The coating according to claim 15 , wherein a portion of the metallic material comprises less than 50 at. % nickel.

17. The coating according to claim 1 , wherein the droplets comprise conglomerates of incompletely oxidized or incompletely nitrified metallic components or intermetallic components.

18. A coated substrate, wherein the coating is formed according to claim 1 , and a surface of the substrate onto which the coating comes to be applied is a steel.

19. The coated substrate according to claim 18 , characterized in that the steel contains Cr.

20. The coated substrate according to claim 18 , characterized in that the steel is a high speed steel.

Assignments (4)
CHANGE OF NAME Recorded Jun 22, 2016
From: OERLIKON SURFACE SOLUTIONS AG, TRUBBACH
To: OERLIKON SURFACE SOLUTIONS AG, PFAFFIKON
Reel/Frame 038982/0216 →
CHANGE OF NAME Recorded May 24, 2016
From: OERLIKON TRADING AG, TRUBBACH
To: OERLIKON SURFACE SOLUTIONS AG, TRUBBACH
Reel/Frame 038799/0651 →
CHANGE OF ADDRESS Recorded Jan 21, 2014
From: OERLIKON TRADING AG, TRUEBBACH
To: OERLIKON TRADING AG, TRUEBBACH
Reel/Frame 032094/0614 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 23, 2012
From: RAMM, JUERGEN
To: OERLIKON TRADING AG, TRUBBACH
Reel/Frame 029173/0673 →