IP Library Granted Patent US 9,359,390
Granted Patent B2
US 9,359,390 · App. 13/637,250 · Granted Jun 7, 2016

Activated carbon and use therefor

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Quick Facts
Patent No.
US 9,359,390
App. No.
13/637,250
Granted
Jun 7, 2016
Kind
B2
Abstract

An activated carbon having a high catalytic activity as an oxidation catalyst or a decomposition catalyst, and use therefor are provided. The activated carbon has (a) an oxygen content in a range from 1.40 to 4.30% by mass, (b) a nitrogen content in a range from 0.90 to 2.30% by mass, (c) a sulfur content in a range from 0.50 to 1.20% by mass, and (d) a hydrogen content in a range from 0.40 to 0.65% by mass. The activated carbon may have at least one characteristic of (e) an amount of an acidic surface functional group of 0.10 to 0.36 meq/g, (f) an amount of a basic surface functional group of 0.50 to 1.30 meq/g, and (g) a benzene adsorption capacity of 25 to 50%. The activated carbon catalyzes an oxidation reaction of N-(phosphonomethyl)iminodiacetic acid with a peroxide (e.g., hydrogen peroxide) and achieves an efficient production of N-(phosphonomethyl)glycine even after repetitive use. The activated carbon also efficiently decomposes a chloramine.

Claims (52)

1. An activated carbon, comprising, based on a total mass of the activated carbon:

(a) from 1.40 to 4.30% by mass of oxygen;

(b) from 0.90 to 2.30% by mass of nitrogen;

(c) from 0.50 to 1.20% by mass of sulfur; and

(d) from 0.40 to 0.65% by mass of hydrogen.

2. A decomposition catalyst, comprising an activated carbon comprising, based on a total mass of the activated carbon:

(a) from 1.40 to 4.30% by mass of oxygen;

(b) from 0.90 to 2.30% by mass of nitrogen;

(c) from 0.50 to 1.20% by mass of sulfur; and

(d) from 0.40 to 0.65% by mass of hydrogen.

3. The decomposition catalyst of claim 2 , wherein the activated carbon comprises, based on a total mass of the activated carbon:

(a) from 1.40 to 3.5% by mass of oxygen;

(b) from 0.90 to 2.0% by mass of nitrogen;

(c) from 0.50 to 1.00% by mass of sulfur; and

(d) from 0.40 to 0.65% by mass of hydrogen.

4. The decomposition catalyst of claim 2 , wherein the activated carbon comprises, based on a total mass of the activated carbon:

(a) from 1.40 to 3.0% by mass of oxygen;

(b) from 0.90 to 1.75% by mass of nitrogen;

(c) from 0.50 to 0.90% by mass of sulfur; and

(d) from 0.40 to 0.65% by mass of hydrogen.

5. The decomposition catalyst of claim 2 , satisfying at least one selected from the group consisting of:

(e) further comprising an amount of an acidic surface functional group in a range from 0.10 to 0.36 meq/g;

(f) further comprising an amount of a basic surface functional group in a range from 0.50 to 1.30 meq/g; and

(g) having a benzene adsorption capacity in a range from 25 to 50%.

6. The decomposition catalyst of claim 2 , satisfying at least one selected from the group consisting of:

(e) comprising an amount of an acidic surface functional group in a range from 0.10 to 0.30 meq/g;

(f) comprising an amount of a basic surface functional group in a range from 0.50 to 1.00 meq/g; and

(g) having a benzene adsorption capacity in a range from 25 to 47%.

7. The decomposition catalyst of claim 2 , further comprising (e) an amount of an acidic surface functional group in a range from 0.10 to 0.36 meq/g.

8. The decomposition catalyst of claim 2 , further comprising (f) an amount of a basic surface functional group in a range from 0.50 to 1.30 meq/g.

9. The decomposition catalyst of claim 2 , having (g) a benzene adsorption capacity in a range from 25 to 50%.

10. The decomposition catalyst of claim 2 , further comprising (e) an amount of an acidic surface functional group in a range from 0.10 to 0.30 meq/g.

11. The decomposition catalyst of claim 2 , further comprising (f) an amount of a basic surface functional group in a range from 0.50 to 1.00 meq/g.

12. The decomposition catalyst of claim 2 , having (g) a benzene adsorption capacity in a range from 25 to 47%.

13. A process for producing N-(phosphonomethyl)glycine, the process comprising:

oxidizing N-(phosphonomethyl)iminodiacetic acid with an oxidizing agent in the presence of an activated carbon,

wherein the activated carbon comprises, based on a total mass of the activated carbon:

(a) from 1.40 to 4.30% by mass of oxygen;

(b) from 0.90 to 2.30% by mass of nitrogen;

(c) from 0.50 to 1.20% by mass of sulfur; and

(d) from 0.40 to 0.65% by mass of hydrogen, and

wherein the oxidizing agent comprises a peroxide.

14. The process of claim 13 , wherein the amount of the activated carbon is 0.5 to 300 parts by weight, relative to 100 parts by weight of the N-(phosphonomethyl)iminodiacetic acid.

15. The process of claim 13 , wherein the amount of the peroxide is 10 to 100 parts by weight, relative to 100 parts by weight of the N-(phosphonomethyl)iminodiacetic acid.

16. The process of claim 13 , wherein the peroxide is hydrogen peroxide.

17. The process of claim 16 , wherein a decomposition rate of hydrogen peroxide is not less than 1,000 mg-H 2 O 2 /g-activated carbon/hr.

18. A process for removing a peroxide or a chloramine, the process comprising:

contacting a peroxide or a chloramine with an activated carbon comprising, based on a total mass of the activated carbon

(a) from 1.40 to 4.30% by mass of oxygen;

(b) from 0.90 to 2.30% by mass of nitrogen;

(c) from 0.50 to 1.20% by mass of sulfur; and

(d) from 0.40 to 0.65% by mass of hydrogen.

Assignments (2)
MERGER Recorded Mar 13, 2017
From: KURARAY CHEMICAL CO., LTD.
To: KURARAY CO., LTD.
Reel/Frame 041988/0856 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 27, 2012
From: HITOMI, MITSUNORI; YOSHIKAWA, TAKAYUKI; YAMADA, TAKAYUKI
To: KURARAY CHEMICAL CO., LTD.
Reel/Frame 029037/0195 →