Curable mixture
View Patent ↗The present invention relates to a curable mixture suitable for obtaining “easy-to-clean” properties in the cured mixture, comprising at least one mineral binder, a powder comprising at least one fluoroorganyl-substituted silicon compound encapsulated in a water-soluble polymer, the amount of the silicon compound being 0.001% to 8% by weight, based on the present mixture, and optionally further adjuvants, and also to a process for preparing the mixture and to the use thereof. The invention further relates to a water-redispersible powder and also to a corresponding intermediate for use in the curable mixture in order to obtain “easy-to-clean” properties in the cured mixture. Also claimed, furthermore, is a process for preparing the powder, and the use thereof.
1. A curable mixture, comprising:
(I) a mineral binder;
(II) a powder comprising a fluoroorganyl-substituted silicon compound encapsulated in a water-soluble polymer, wherein an amount of the fluoroorganyl-substituted silicon compound is from 0.001% to 8% by weight, based on the curable mixture; and
(III) optionally, an additive.
2. The curable mixture of claim 1 , wherein the mineral binder comprises a hydraulically setting binder selected from the group consisting of a Portland cement, a composite cement, a cement comprising a fraction of pozzolans, and a blast furnace cement.
3. The curable mixture of claim 1 , wherein the fluoroorganyl-substituted silicon compound is a fluoroorganyl-substituted silane, a fluoroorganyl-substituted siloxane, a fluoroorganyl-substituted silicone, or any mixture thereof.
4. The curable mixture of claim 1 , wherein the fluoroorganyl-substituted silicon compound is a fluoroalkylalkoxysilane of formula (I):
F 3 C(CF 2 ) x (C 2 H 4 ) y Si(CH 3 ) z (OR) 3−z (I),
wherein:
each R is independently a methyl, ethyl, n-propyl, or isopropyl;
x is an integer from 0 to 16;
y is 0 or 1; and
z is 0 or 1.
5. The curable mixture of claim 4 , wherein the fluoroorganyl-substituted silicon compound is tridecafluoro-1,1,2,2-tetrahydrooctyltriethoxysilane, tridecafluoro-1,1,2,2-tetrahydrooctyltrimethoxysilane, or a mixture thereof.
6. The curable mixture of claim 1 , wherein the fraction of the fluoroorganyl-substituted silicon compound in the powder is 2.5% to 90% by weight.
7. The curable mixture of claim 1 , wherein the fluoroorganyl-substituted silicon compound is encapsulated in a water-soluble polymer and the water-soluble polymer and the silicon compound form particles which are dispersible and/or redispersible in water, and
wherein the water-soluble polymer is selected from the group consisting of a polysaccharide, a polysaccharide ether, a protein, a vinyl polymer, a formaldehyde condensate, and an alkylene oxide polymer.
8. The curable mixture of claim 1 , wherein the liquid fluoroorganylalkoxy-substituted silicon compound is encapsulated in a water-soluble polymer, has an average droplet size of 10 nm to 10 μm, and is substantially nonhydrolyzed.
9. The curable mixture of claim 1 , comprising an additive (III), which is an aggregate and an auxiliary, wherein the aggregate is selected from the group consisting of a sand, a gravel, a grit, porphyry, quartz flour, ground limestone, ground rock, a flyash, microsilica, and other silicatic additives.
10. The curable mixture of claim 1 , comprising, based on a total mass of the curable mixture:
2% to 60% by weight of a hydraulic binder;
30% to 90% by weight of an aggregate;
0.001% to 8% by weight of a fluoroorganyl-substituted silicon compound; and
optionally 0% to 40% by weight of a further component.
11. The curable mixture of claim 10 , in the form of a concrete mixture, further comprising, based on a total mass of the concrete mixture:
0.01% to 2% by weight of a plasticizer; and/or
0.01% to 10% by weight of a further auxiliary; or
in the form of a dry mortar further comprising based on a total mass of the dry mortar:
0.001% to 3% by weight of a cellulose ether and/or a cellulose fiber;
0.1% to 40% by weight of a dispersion powder comprising a water-insoluble, film-forming polymer; and
0% to 10% by weight of a further auxiliary.
12. The curable mixture of claim 1 , further comprising:
1% to 50% by weight of water, based on a total weight of the curable mixture.
13. A water-redispersible powder, which hydrophobizes and oleophobizes a cured mixture of claim 1 , comprising:
a water-soluble polymer comprising an organic silicon compound encapsulated therein; and
an organic silicon compound, which is wholly or partly fluorinated,
wherein the fraction of the fluorine-substituted silicon compound is at least 25% by weight, based on the total amount of the silicon compound.
14. The powder of claim 13 , wherein the fluoroorganyl-substituted silicon compound is a fluoroalkylalkoxysilane of formula (I):
F 3 C(CF 2 ) x (C 2 H 4 ) y Si(CH 3 ) z (OR) 3−z (I),
wherein:
each R is independently a methyl, ethyl, n-propyl, or isopropyl;
x is an integer from 0 to 16;
y is 0 or 1; and
z is 0 or 1.
15. The powder of claim 14 , wherein the fluoroorganyl-substituted silicon compound is tridecafluoro-1,1,2,2-tetrahydrooctyltriethoxysilane, tridecafluoro-1,1,2,2-tetrahydrooctyltrimethoxysilane, or a mixture thereof.
16. A method for producing the curable mixture of claim 1 , the method comprising:
mixing (II) a mineral binder with (II) a powder comprising i) a water-soluble polymer comprising an organic silicon compound encapsulated therein and ii) an organic silicon compound, which is wholly or partly fluorinated, wherein the fraction of the fluorine-substituted silicon compound is at least 25% by weight, based on the total amount of the silicon compound.
17. A method for producing the powder of claim 13 , the method comprising
mixing:
water;
a water-soluble polymer;
a water-insoluble fluoroorganyl-substituted silicon compound; and
optionally, an additive,
to obtain an intermediate at a pH between 4 and 9; and then
drying the intermediate.
18. A process for hydrophobizing and oleophobizing a cured mixture comprising a mineral binder, the process comprising:
mixing the powder of claim 13 with a mixture comprising the mineral binder, to obtain a curable mixture; and
curing the curable mixture.
19. A concrete good or concrete molding, comprising the powder of claim 13 .
20. A process for body modification of a hydraulically setting mixture, the process comprising:
adding the powder of claim 13 to a hydraulically setting mixture.
21. A process for hydrophobizing and oleophobizing a cured mixture, the process comprising:
mixing cement, an aggregate, a fluoroorganyl-substituted silicon compound which is encapsulated in a water-soluble polymer, and optionally, a further auxiliary, to obtain a hydraulically curable mixture comprising 2% to 60% by weight of the cement, 30% to 90% by weight of the aggregate, 0.001% to 8% by weight of the fluoroorganyl-substituted silicon compound, and optionally the further auxiliary.
22. A concrete good or concrete molding, comprising the mixture of claim 1 .
23. A facing concrete, comprising the mixture of claim 1 .
24. A method of both hydrophobizing and oleophobizing a cured product, the method comprising:
including, in a curable mixture in need thereof, a powder comprising a fluoroorganyl-substituted silicon compound encapsulated in a water-soluble polymer, and
curing the curable mixture, thereby obtaining the cured product,
wherein the curable mixture is the curable mixture of claim 14 .