System and methods for correcting spinal deformities
View Patent ↗A spinal alignment system is disclosed that includes a rod and a plurality of uniplanar screw assemblies that include a screw, a cap, and a housing. The screw and cap are configured such that the relative angular displacement between the screw and the cap is limited to a first limit angle in a first plane and to a second limit angle in a second plane that is perpendicular to the first plane, the second limit angle being larger than the first limit angle. The housing is coupled to the cap and configured to maintain the cap in proximity with the head of the screw. The housing has two elongated elements forming a U-shaped saddle. The alignment system also includes a plurality of locking cap assemblies that capture the rod within the U-shaped saddle and are tightened to fixedly couple the rod to the respective uniplanar screw assemblies.
1. A fastening system, comprising:
a housing comprising (i) a base, (ii) an internal surface comprising threads, and (iii) a bore through the base along a first axis;
a screw comprising a head and a shaft portion extending from said head, the head configured to be at least partially disposed within the bore, the head comprising a spherical portion and two flat first surfaces that are parallel to each other and separated by a first distance;
a cap configured to be at least partially disposed within the bore, the cap comprising a body and two ears depending from the body, each ear comprising one of two flat second surfaces that are parallel to each other and separated by a second distance, the second distance being greater than the first distance, the cap being configured to receive at least a portion of the head with the first surfaces being in close proximity to the second surfaces, a first angular displacement of the shaft portion relative to the first axis in a first plane that passes through the first axis being limited to a first angle by interaction of the first and second surfaces, and a second angular displacement of the shaft portion relative to the first axis in a second plane that passes through the first axis and is perpendicular to the first plane being limited to a second angle that is greater than the first angle; and
a locking screw assembly configured to be coupled to the housing, the locking screw assembly comprising (i) a sliding element configured to surround and to slide over a portion of the housing, and (ii) a threaded element captured within the sliding element and configured to engage the threads of the housing.
2. The fastening system of claim 1 , wherein the second angular displacement is limited by contact between the housing and the shaft portion.
3. The fastening system of claim 1 , wherein the housing comprises two elongated elements extending from the base parallel to the first axis and forming a saddle having a second axis that passes through an opening formed by the saddle perpendicular to the first axis.
4. The fastening system of claim 3 , wherein the first plane is parallel to the second axis.
5. The fastening system of claim 3 , wherein the second plane is parallel to the second axis.
6. The fastening system of claim 3 , wherein:
the locking screw assembly further comprises a notch on a lower side of the sliding element, and
the elongated elements of the housing each comprise a tip and a portion of the threads of the housing;
the saddle comprises a bottom, a first length along the first axis from the bottom to the tips of the elongated elements, and a width between the elongated elements such that a circular rod having a diameter equal to or less than the width can pass through the saddle; and
when the locking screw assembly is initially coupled to the housing with at least some of the threads of the elongated elements engaged with the threaded element, the bottom and the notch are separated by a second length that is less than the first length and greater than the width.
7. The fastening system of claim 6 , further comprising a circular rod having a diameter less than or equal to the width of the channel.
8. The fastening system of claim 7 , wherein the cap is configured to be captured in the housing between the rod and the head of the screw.
9. The fastening system of claim 1 , wherein the base comprises a lip disposed around a lower edge of the bore, and the lip is configured to be in at least partial contact with the spherical portion of the head in a fully assembled state.
10. An alignment system comprising:
a plurality of fastening systems according to claim 1 ;
a first rod;
a plurality of derotation tubes that are configured to slidably couple to the housings of respective fastening systems and engage the first rod and extend above the housings; and
a plurality of retaining posts configured to secure the respective derotation tubes to the respective housings.
11. The alignment system of claim 10 , further comprising a first retaining clip configured to engage a row of the derotation tubes and, when engaged, resist displacement of the derotation tubes with respect to each other.
12. The alignment system of claim 10 , further comprising at least one handle configured to couple to a derotation tube such that, when coupled, a torque can be applied to the derotation tube.
13. The alignment system of claim 10 , wherein the derotation tubes comprise respective bodies, and each body has a flat extending along a length of the body.
14. The alignment system of claim 10 , wherein the derotation tubes comprise respective bodies, and each body has a plurality of flats arranged around the circumference of the body.
15. The alignment system of claim 14 , wherein the plurality of flats are evenly spaced around a circumference of each body.
16. The alignment system of claim 14 , wherein each body comprises an interrupted series of threads aligned across the flats.