IP Library Granted Patent US 9,120,676
Granted Patent B2
US 9,120,676 · App. 13/641,908 · Granted Sep 1, 2015

Graphene production

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Quick Facts
Patent No.
US 9,120,676
App. No.
13/641,908
Granted
Sep 1, 2015
Kind
B2
Abstract

Technologies described herein are generally related to graphene production. In some examples, a system is described that may include a first container, a second container, and/or a chamber. The first container may include a first solution with a reducing agent, while the second container may include a second solution with graphene oxide. The chamber may be in operative relationship with the first and the second containers, and configured effective to receive the first and second solutions and provide reaction conditions that facilitate contact of the first and second solutions at an interfacial region sufficient to produce graphene at the interfacial region.

Claims (36)

1. A system configured to produce graphene, the system comprising:

a first container including a first solution, wherein the first solution has a first density and includes a water immiscible solvent including a reducing agent;

a second container including a second solution, wherein the second solution has a second density, the second density being different from the first density and the second solution includes graphene oxide;

a chamber in operative relationship with the first and the second container, the chamber arranged to:

receive the first and second solutions from the first and second containers, respectively, where surface tension forces caused by a difference between the first and second densities cause the first and second solution to remain separate in the chamber except at a planar interfacial region where the first and second solutions contact; and

facilitate contact of the first and second solutions at the planar interfacial region under sufficient reaction conditions to produce graphene in a planar configuration by reduction of the graphite oxide at the planar interfacial region.

2. The system as recited in claim 1 , wherein the chamber includes an inlet and an outlet, and the system further comprises:

a first port in communication with the first container and the inlet of the chamber; and

a second port in communication with the second container and the inlet of the chamber;

wherein the first and second ports are configured to create a pressure differential in the chamber sufficient to promote movement of the first and second solutions toward the outlet of the chamber.

3. The system as recited in claim 1 , wherein:

the chamber includes an inlet and an outlet; and

the outlet is pitched with respect to the inlet so that a gravitational force in the chamber is configured to promote movement of the first and second solutions toward the outlet of the chamber.

4. The system as recited in claim 1 , wherein the second solution includes graphene oxide dispersed in a liquid, wherein the liquid comprises water, a polar organic solvent, N,N-dimethylformamide (DMF), N-methyl-2-pyrrolidone (NMP), tetrahydrofuran (THF), ethylene glycol (EG), propylene carbonate, and/or combinations or mixtures thereof.

5. The system as recited in claim 1 , wherein the second solution includes graphene oxide dispersed in water with a concentration of the graphene oxide to water in a range of about 0.1 g/liter to about 1 g/liter.

6. The system as recited in claim 1 , wherein the second solution includes one or more of a surfactant, graphene oxide in a non-aqueous medium, graphene oxide in dimethylformamide, graphene oxide dispersed in an organic solvent, and/or graphene oxide dispersed in chloroform.

7. The system as recited in claim 1 , wherein the first or second solution includes a viscosity enhancer.

8. The system as recited in claim 1 , wherein the first or second solution includes a water soluble polymer.

9. The system as recited in claim 1 , wherein the first or second solution includes at least one of dextrose, polyethylene oxide, and/or polyvinyl alcohol.

10. The system as recited in claim 1 , wherein:

wherein the second solution includes graphene oxide dispersed in water; and

the first solution is immiscible with the water.

11. The system as recited in claim 1 , wherein the reducing agent in the first solution includes at least one of hydrazine, alkyl hydrazine, toluene, dichloromethane, an alkyl borane, 9-Borabicyclo(3.3.1)nonane, a hydroquinone, and/or a borohydride.

12. The system as recited in claim 1 , further comprising a conveyer belt in operative relationship with the chamber, wherein the conveyer belt is configured to draw the graphene out of the chamber on to a support.

13. The system as recited in claim 1 , further comprising a conveyer belt in operative relationship with the chamber, wherein the conveyer belt is configured to draw the graphene out of the chamber on to a support, where the support is one of plastic, a polymer, a fluorocarbon or metal.

14. The system as recited in claim 1 , further comprising:

a conveyer belt in operative relationship with the chamber, the conveyer belt configured to draw the graphene out of the chamber on to a support; and

a spool in operative relationship with the conveyer belt, wherein the spool is configured to roll the graphene and the support onto the spool.

15. The system as recited in claim 1 , wherein the chamber is a first chamber and the system further comprises a second chamber in operative relationship with the first chamber, wherein the second chamber is configured to receive and wash the graphene.

16. The system as recited in claim 1 , wherein the chamber is a first chamber and the system further comprises:

a second chamber in operative relationship with the first chamber, wherein the second chamber is configured to receive and wash the graphene to produce washed graphene; and

a third chamber in operative relationship with the second chamber, wherein the third chamber is configured to receive and dry the washed graphene to produce processed graphene.

17. The system as recited in claim 1 , wherein the chamber is a first chamber and the system further comprises:

a second chamber in operative relationship with the first chamber, wherein the second chamber is configured to receive and wash the graphene to produce washed graphene; and

a third chamber in operative relationship with the second chamber, wherein the third chamber is an evaporation chamber configured to receive and dry the washed graphene to produce processed graphene.

18. The system as recited in claim 1 , wherein the reducing agent is one of chloroform, ethyl ether, ethyl acetate, toluene, hexane, and/or dichloromethane, or combinations thereof.

Assignments (1)
SECURITY INTEREST Recorded Jan 29, 2019
From: EMPIRE TECHNOLOGY DEVELOPMENT LLC
To: CRESTLINE DIRECT FINANCE, L.P.
Reel/Frame 048373/0217 →