IP Library Patent Application 13643823
Patent Application
App. No. 13/643,823

DYE-SENSITIZED SOLAR CELL AND DYE-SENSITIZED SOLAR CELL MODULE

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Quick Facts
Patent No.
US None
App. No.
13/643,823
Abstract

There are particularly provided a dye-sensitized solar cell and a dye-sensitized solar cell module that can ensure a sealing structure for, in particular, external connection terminals and can prevent an electrolytic solution from leaking from a solar cell. A dye-sensitized solar cell 10 is provided with a laminated structure unit 18 including a porous semiconductor layer 12 with a dye adsorbed, a conductive metal layer 14 serving as an anode electrode and a conductor layer 16 serving as a cathode electrode. Respective one end portions of the conductive metal layer 14 and the conductor layer 16 extend from the laminated structure unit 18 to provide respective extending portions 14 a and 16 a . The whole surfaces of a first resin sheet 22 serving as a transparent substrate and a second resin sheet 24 serving as an opposite substrate are adhered and sealed. Parts of the extending portions 14 a and 16 a are exposed from openings 26 and 28 provided on the first resin sheet 22 to be formed into external connection terminals.

Claims (24)

1 . A dye-sensitized solar cell provided with a laminated structure unit including a porous semiconductor layer with a dye adsorbed, a conductor layer serving as a cathode electrode, and a conductive metal layer serving as an anode electrode, the conductive metal layer being made of a porous layer and arranged in contact with the porous semiconductor layer on the side of the conductor layer, wherein

respective one end portions of the conductive metal layer and the conductor layer extend from the laminated structure unit to provide respective extending portions and the extending portion of the conductive metal layer is formed by a non-porous layer; and

the laminated structure unit and the extending portions are sealed together with an electrolyte to be encapsulated, by a sealing material, and parts of the respective extending portions of the conductive metal layer and the conductor layer are exposed from the sealing material to be formed into external connection terminals.

2 . The dye-sensitized solar cell according to claim 1 , wherein

a first resin sheet that has a larger flat surface area than the laminated structure unit, has transparency and is provided with an adhesive agent layer is arranged on the side of the porous semiconductor layer and a second resin sheet that has a larger flat surface area than the laminated structure unit and is provided with an adhesive agent layer is arranged on the side of the conductor layer so that the resin sheets sandwich the laminated structure unit as well as the respective extending portions of the conductive metal layer and the conductor layer;

the respective extending portions of the conductive metal layer and the conductor layer and the outer peripheral portions of the first and second resin sheets, away from the extending portions, are adhered by the first and second resin sheets, and parts of the respective extending portions of the conductive metal layer and the conductor layer are exposed from an opening provided on any one of the first and second resin sheets to be formed into external connection terminals; and

an electrolyte is encapsulated between the conductor layer and the conductive metal layer, and the first resin sheet is defined as a transparent substrate which light enters and the second resin sheet is defined as an opposite substrate.

3 . The dye-sensitized solar cell according to claim 2 , wherein the first resin sheet and second resin sheet are formed by a self-adhesive resin material.

4 . The dye-sensitized solar cell according to claim 1 , wherein

a first resin sheet that has a larger flat surface area than the laminated structure unit, has transparency and is provided with an adhesive agent layer is arranged on the side of the porous semiconductor layer and a second resin sheet that has a larger flat surface area than the laminated structure unit and is provided with an adhesive agent layer is arranged on the side of the conductor layer so that the resin sheets sandwich the laminated structure unit as well as the respective extending portions of the conductive metal layer and the conductor layer;

the whole surfaces of the first and second resin sheets are adhered, and parts of the respective extending portions of the conductive metal layer and the conductor layer are exposed from an opening provided on any one of the first and second resin sheets to be formed into external connection terminals; and

an electrolyte is encapsulated, and the first resin sheet is defined as a transparent substrate which light enters and the second resin sheet is defined as an opposite substrate.

5 . The dye-sensitized solar cell according to claim 4 , wherein the first resin sheet and second resin sheet are formed by a self-adhesive resin material.

6 . The dye-sensitized solar cell according to claim 1 , wherein the laminated structure unit is a laminated structure, the laminated structure further has a transparent substrate which light enters, the cathode electrode is a conductive substrate provided opposite to the transparent substrate, and an electrolyte is encapsulated; and

the whole surfaces of the laminated structure as well as respective extending portions of the conductor layer of the conductive substrate and the conductive metal layer are sealed by a sealing member having transparency, and parts of the respective extending portions of the conductor layer of the conductive substrate and the conductive metal layer are exposed from an opening provided on the sealing member to be formed into external connection terminals.

7 . The dye-sensitized solar cell according to claim 6 , wherein

the sealing member is constituted by two resin sheets each having an adhesive agent layer provided on the whole surface thereof, at least one of the two resin sheets being made of a transparent material, the resin sheet made of a transparent material is arranged on the transparent substrate, the other resin sheet is arranged below the conductive substrate, and the whole surfaces of the laminated structure as well as the respective extending portions of the conductor layer of the conductive substrate and the conductive metal layer are adhered between the two resin sheets.

8 . The dye-sensitized solar cell according to claim 7 , wherein

the outer peripheral portions of the two resin sheets each having an adhesive agent layer provided on the whole surface thereof, away from the laminated structure as well as the respective extending portions of the conductor layer of the conductive substrate and the conductive metal layer, are heat sealed.

9 . (canceled)

10 . (canceled)

11 . A dye-sensitized solar cell module wherein a multiplicity of the dye-sensitized solar cell according to claim 1 is arrayed electrically in series or in parallel, and the whole is sealed.

12 . (canceled)

13 . (canceled)

Assignments (2)
CHANGE OF NAME Recorded Mar 20, 2013
From: NIPPON STEEL CHEMICAL CO., LTD.
To: NIPPON STEEL & SUMIKIN CHEMICAL CO., LTD.
Reel/Frame 030049/0771 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 29, 2012
From: SASAKI, KENRYO; TOKUYAMA, TAKESHI; KOHNO, MITSURU
To: NIPPON STEEL CHEMICAL CO., LTD.
Reel/Frame 029371/0585 →