Drill bit having rotational cutting elements and method of drilling
View Patent ↗A rotary drill bit is disclosed. The rotary drill bit may include a bit body, a cutting pocket defined in the bit body, and a cutting element rotatably coupled to the bit body. The cutting element may be positioned at least partially within the cutting pocket. The rotary drill bit may also include a rotation-inducing member adjacent to the cutting element for inducing rotation of the cutting element relative to the cutting pocket. The rotation-inducing member may include a resilient member or a vibrational member. The rotary drill bit may also include protrusions extending from an interior of the cutting pocket adjacent to an outer diameter of the cutting element. A method of drilling a formation is also disclosed.
1. A rotary drill bit comprising:
a bit body;
a cutting pocket defined in the bit body;
a cutting element disposed at least partially within the cutting pocket;
at least one bearing configured to accommodate rotation of the cutting element within the cutting pocket;
a rotation-inducing member in contact with the cutting element, the rotation inducing member being a discrete component from the cutting element and being configured to rotate the cutting element relative to the cutting pocket responsive to application of cutting forces to the cutting element.
2. The rotary drill bit of claim 1 , wherein the rotation-inducing member is disposed at least partially within the cutting pocket.
3. The rotary drill bit of claim 1 , wherein the rotation-inducing member is disposed between the cutting element and the cutting pocket defined in the bit body.
4. The rotary drill bit of claim 1 , wherein the rotation-inducing member includes a body portion, a first prong and a second prong, wherein the body portion is coupled with the bit body, and wherein the at least portions of the first and second prongs engage a peripheral surface of the cutline element.
5. The rotary drill bit of claim 1 , wherein the rotation-inducing member is configured to induce a net rotation of the cutting element in a single direction relative to the cutting pocket.
6. The rotary drill bit of claim 1 , wherein the rotation-inducing member comprises a resilient support member.
7. The rotary drill bit of claim 6 , wherein the resilient support member comprises a spring element.
8. The rotary drill bit of claim 7 , wherein the resilient support member comprises at least one of a wave spring washer, a curved spring washer, or a Belleville spring washer.
9. The rotary drill bit of claim 6 , wherein the resilient support member is configured to vibrate responsive to cutting forces applied to the cutting element.
10. The rotary drill bit of claim 6 , wherein the resilient support member is configured to compress responsive to cutting forces applied to the cutting element.
11. The rotary drill bit of claim 6 , wherein the resilient support member is configured to alternately compress and decompress responsive to variations in cutting forces applied to the cutting element.
12. The rotary drill bit of claim 1 , wherein the rotation-inducing member comprises a vibrational member, wherein the vibrational member is configured to vibrate at a frequency and magnitude sufficient to induce rotation of the cutting element relative to the cutting pocket.
13. The rotary drill bit of claim 12 , wherein the vibrational member comprises at least two vibrational prongs at least partially surrounding the cutting element.
14. The rotary drill bit of claim 1 , wherein the cutting element comprises a superabrasive material bonded to a substrate.
15. The rotary drill bit of claim 14 , wherein the superabrasive material comprises polycrystalline diamond and wherein the substrate comprises cemented tungsten carbide.
16. The rotary drill bit of claim 14 , wherein the at least one bearing engages the substrate.
17. The rotary drill bit of claim 14 , wherein the at least one bearing engages the superabrasive material.
18. The rotary drill bit of claim 1 , wherein the rotation-inducing member is disposed between a back surface of the cutting element and the cutting pocket.
19. The rotary drill bit of claim 1 , wherein the rotation-inducing member is disposed between a peripheral side surface of the cutting element and the cutting pocket.
20. The rotary drill bit of claim 1 , wherein the at least one bearing is at least partially disposed within the cutting pocket.
21. The rotary drill bit of claim 1 , wherein the at least one bearing includes a first bearing and a second bearing.
22. The rotary drill bit of claim 1 , wherein a gap is defined between the cutting element and the cutting pocket.
23. The rotary drill bit of claim 1 , wherein a line contact is established between a surface of the cutting pocket and a portion of a circumferential surface of the cutting element.