Connector cover
View Patent ↗A seal for a cable and connector interconnection includes a unitary elastic primary body with a primary bore therethrough. The primary bore is provided with a primary cable outer diameter seal portion at a cable end, the cable outer diameter seal portion adjacent a primary connector cavity portion, the primary connector cavity portion adjacent a coupling nut cavity portion, and the coupling nut cavity portion adjacent a connector neck seal portion at a connector end. The coupling nut cavity portion is longitudinally aligned with a coupling nut of the connector and is provided with a greater inner diameter than the cable outer diameter seal portion and the connector neck seal portion.
1. A seal for a cable and connector interconnection, comprising:
a unitary elastic primary body with a primary bore therethrough;
the primary bore provided with a primary cable outer diameter seal portion at a cable end, the cable outer diameter seal portion adjacent a primary connector cavity portion, the primary connector cavity portion adjacent a coupling nut cavity portion, and the coupling nut cavity portion adjacent a connector neck seal portion at a connector end;
the coupling nut cavity portion longitudinally aligned with a coupling nut of the connector and provided with a greater inner diameter than the connector neck seal portion;
the primary body is self supporting, maintaining a dimension of the primary cable outer diameter seal portion, the primary connector cavity portion and the coupling nut cavity portion prior to installation.
2. The seal of claim 1 , wherein the cable outer diameter seal portion is provided with a smooth cylindrical inner sidewall.
3. The seal of claim 1 , wherein the coupling nut cavity portion is provided with a greater inner diameter than the cable outer diameter seal portion.
4. The seal of claim 1 , wherein the connector cavity portion is provided with a single inner diameter between the cable outer diameter seal portion and the coupling nut cavity portion.
5. The seal of claim 1 , wherein the connector neck seal portion is provided with a smooth cylindrical inner sidewall.
6. The seal of claim 1 , wherein the coupling nut cavity portion and the cable outer diameter seal portion are provided with an essentially constant outer diameter.
7. The seal of claim 1 , further including a unitary elastic secondary body with a secondary bore therethrough;
the secondary bore provided with a primary body outer diameter seal portion at the cable end; the primary body outer diameter seal portion adjacent a secondary connector cavity portion, the secondary connector cavity portion adjacent a secondary cable outer diameter seal portion at the connector end;
the primary body outer diameter seal portion dimensioned to seal against an outer diameter of one or both of the coupling nut cavity portion and the connector neck seal portion.
8. The seal of claim 7 , wherein the secondary cable outer diameter seal portion is provided with a smooth cylindrical inner sidewall.
9. The seal of claim 7 , wherein the primary body outer diameter seal portion and the secondary cable outer diameter seal portion have an inner diameter less than the secondary connector cavity portion.
10. The seal of claim 7 , wherein the secondary body is self supporting, maintaining a dimension of the secondary cable outer diameter seal portion, the secondary connector cavity portion and the primary body outer diameter seal portion prior to installation.
11. A method for manufacturing a seal for a cable and connector interconnection, comprising the steps of:
forming a unitary elastic primary body with a primary bore therethrough;
the primary bore provided with a primary cable outer diameter seal portion at a cable end, the cable outer diameter seal portion adjacent a primary connector cavity portion, the primary connector cavity portion adjacent a coupling nut cavity portion, and the coupling nut cavity portion adjacent a connector neck seal portion at a connector end;
the coupling nut cavity portion longitudinally aligned with a coupling nut of the connector and provided with a greater inner diameter than the connector neck seal portion;
the primary body is self supporting, maintaining a dimension of the primary cable outer diameter seal portion, the primary connector cavity portion and the coupling nut cavity portion prior to installation.
12. The method claim 11 , wherein the coupling nut cavity portion is provided with a greater inner diameter than the cable outer diameter seal portion.
13. The method of claim 11 , wherein the primary body is formed from one of a injection molded silicone rubber thermoplastic elastomer and molded closed-cell foam.
14. The method of claim 11 , further including the step of forming a unitary elastic secondary body with a secondary bore therethrough;
the secondary bore provided with a primary body outer diameter seal portion at the cable end; the primary body outer diameter seal portion adjacent a secondary connector cavity portion, the secondary connector cavity portion adjacent a secondary cable outer diameter seal portion at the connector end;
the primary body outer diameter seal portion dimensioned to seal against an outer diameter of one or both of the coupling nut cavity portion and the connector neck seal portion.
15. The method of claim 14 , wherein the secondary body is formed from one of a injection molded silicone rubber thermoplastic elastomer and molded closed-cell foam.
16. A method for sealing an interconnection between a cable terminated by a primary connector and a secondary connector, comprising the steps of:
providing a unitary elastic primary body with a primary bore therethrough;
the primary bore provided with a primary cable outer diameter seal portion at a cable end, the cable outer diameter seal portion adjacent a primary connector cavity portion, the primary connector cavity portion adjacent a coupling nut cavity portion, and the coupling nut cavity portion adjacent a connector neck seal portion at a connector end;
inserting the cable and primary connector through the primary bore and interconnecting the primary and secondary connector;
longitudinally aligning the coupling nut cavity portion over a coupling nut of the primary connector whereby the cable outer diameter seal portion seals against an outer diameter of the cable and the connector neck seal portion extends inward from the diameter of the coupling nut and seals against a neck of the second connector;
the primary body is self supporting, maintaining a dimension of the primary cable outer diameter seal portion, the primary connector cavity portion and the coupling nut cavity portion prior to installation.
17. The method of claim 16 , further including the step of providing a unitary elastic secondary body with a secondary bore therethrough;
the secondary bore provided with a primary body outer diameter seal portion at the cable end; the primary body outer diameter seal portion adjacent a secondary connector cavity portion, the secondary connector cavity portion adjacent a secondary cable outer diameter seal portion at the connector end;
inserting a secondary cable through the secondary bore;
longitudinally aligning the secondary body so that the primary body outer diameter seal portion seals against an outer diameter of one or both of the coupling nut cavity portion and the connector neck seal portion, and the secondary connector cavity portion seals against an outer diameter of the secondary cable.
18. The method of claim 16 , wherein the primary body is formed from one of a liquid injection molded silicone rubber, liquid silicone rubber, thermoplastic elastomer and molded closed-cell foam.
19. The method of claim 17 , wherein the secondary body is formed from one of a injection molded silicone rubber thermoplastic elastomer and molded closed-cell foam.