IP Library Granted Patent US 9,784,599
Granted Patent B1
US 9,784,599 · App. 13/654,393 · Granted Oct 10, 2017

Modular infrastructure asset inspection robot

Inventors: Eric C. Close (Sewickley, PA); Subramanian Vallapuzha (Pittsburgh, PA); Kevin Lipkin (Pittsburgh, PA)
Assignee: RedZone Robotics, Inc.
G01D11/00B60F3/0061B60F5/00F16L55/26F16L2101/30G05B2219/25101G05B2219/33125G05B2219/40095
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Quick Facts
Patent No.
US 9,784,599
App. No.
13/654,393
Granted
Oct 10, 2017
Kind
B1
Abstract

One aspect provides a modular infrastructure asset inspection robot, including: a plurality of modules for use in fluid conveyance infrastructure assets; each of the plurality of modules including at least one standardized electromechanical connection permitting a connection to be established with another of the plurality of modules; the plurality of modules being interchangeable and allowing reconfiguration of said modular infrastructure asset inspection robot to perform one or more of: two or more deployment methods for a first infrastructure asset type; and one deployment method for the first infrastructure asset type and a second infrastructure asset type. Other aspects are described and claimed.

Claims (34)

1. A modular infrastructure asset inspection robot, comprising:

a sensor module for use in inspecting interiors of fluid conveyance infrastructure assets;

said sensor module including at least one standardized electromechanical connection permitting a connection to be established with another module;

a tractor unit comprising:

adjacent tracks that cover a substantial portion of the width of a chassis portion of the tractor unit; and

a standardized electromechanical connection permitting connection to be established with the sensor module, wherein said standardized electromechanical connection of the tractor unit is located between the adjacent tracks;

said tractor unit being interchangeable with another module, riser or adaptor that attaches to the sensor module using the at least one standardized electromechanical connection of the sensor module, allowing reconfiguration of said modular infrastructure asset inspection robot;

said modular infrastructure asset inspection robot acting to:

automatically discover, using a processor of said sensor module, each module attached to the sensor module; and

determine, using the processor, one or more inspection mission options for different infrastructure asset types based on discovery of one or more modules connected to the sensor module.

2. The modular infrastructure asset inspection robot of claim 1 , wherein the fluid conveyance infrastructure assets comprise a horizontal pipe segment and a manhole.

3. The modular infrastructure asset inspection robot of claim 1 , wherein the mobile infrastructure inspection robot to performs two or more deployment methods including autonomous deployment and tele-operation deployment.

4. The modular infrastructure asset inspection robot of claim 3 , wherein the two or more deployment methods include a self-propelled tracked deployment method.

5. The modular infrastructure asset inspection robot of claim 3 , wherein the two or more deployment methods include a self-propelled tracked platform deployment method.

6. The modular infrastructure asset inspection robot of claim 1 , further comprising software modules adapted to communicate utilizing the at least one standardized electromechanical connection.

7. The modular infrastructure asset inspection robot of claim 1 , wherein the modular infrastructure asset inspection robot determines message addressing to each module attached to the sensor module by obtaining addressing information from a network master provided in one of the modules of the modular infrastructure asset inspection robot.

8. The modular infrastructure asset inspection robot of claim 7 , wherein the network master is provided in the sensor module.

9. The modular infrastructure asset inspection robot of claim 8 , wherein the network master acts as a parent node to one or more child nodes in a network topology comprising one or more child nodes in other modules of the modular infrastructure asset inspection robot.

10. The modular infrastructure asset inspection robot of claim 9 , wherein the parent node provides an address to each child node directly connected to the parent node.

11. The modular infrastructure asset inspection robot of claim 10 , wherein a child node assigns addresses to all of its child nodes.

12. The modular infrastructure asset inspection robot of claim 11 , wherein the patent node is thereafter apprised of all nodes of the network topology for a configuration of the modular infrastructure asset inspection robot.

13. A modular infrastructure asset inspection robot, comprising:

a plurality of modules connectable via a standardized electromechanical connection;

a sensor module comprising a discovery module with at least one processor configured to detect that the sensor module has been connected to at least a second module;

wherein the sensor module and the at least a second module are connectable for use in fluid conveyance infrastructure assets and provide inspection capability for more than one fluid conveyance infrastructure asset type in a single deployment;

said at least a second module comprising:

a tractor unit comprising: adjacent tracks that cover a substantial portion of the width of a chassis portion of the tractor unit, and a standardized electromechanical connection for connecting to another standardized electromechanical connection of the sensor module, wherein said standardized electromechanical connection of the tractor unit is located between the adjacent tracks;

said modular infrastructure asset inspection robot using the discovery module to discover a configuration of one or more modules connected to the sensor module to select one or more mission options for inspection of a fluid conveyance infrastructure asset type.

14. The modular infrastructure asset inspection robot of claim 13 , wherein the more than one fluid conveyance infrastructure asset type includes pipes and manholes.

15. The modular infrastructure asset inspection robot of claim 13 , wherein said modular infrastructure asset inspection robot, in response to determining a module configuration, operates the sensor module to collect sensor data of more than one type in parallel.

16. The modular infrastructure asset inspection robot of claim 15 , further comprising a lighting module connected to the sensor module.

17. The modular infrastructure asset inspection robot of claim 16 , wherein the lighting module and the sensor module are connected via a standardized electromechanical connection disposed on the lighting module.

18. The modular infrastructure asset inspection robot of claim 15 , wherein said modular infrastructure asset inspection robot operates the sensor module to collect sensor data of more than one type in parallel by interleaving light image and laser data collection.

19. The modular infrastructure asset inspection robot of claim 18 , wherein the interleaving comprises temporal multiplexing of a laser and the lighting module as the modular infrastructure asset inspection robot traverses the interior of a fluid conveyance infrastructure asset.

Assignments (7)
SECURITY INTEREST Recorded Dec 20, 2022
From: REDZONE ROBOTICS, INC.; RZR HOLDCO, INC.; RZR BUYER SUB, INC.
To: FIRST COMMONWEALTH BANK
Reel/Frame 062160/0976 →
RELEASE OF SECURITY INTEREST Recorded Dec 20, 2022
From: MONROE CAPITAL MANAGEMENT ADVISORS, LLC
To: REDZONE ROBOTICS, INC., A DELAWARE CORPORATION
Reel/Frame 062160/0326 →
SECURITY INTEREST Recorded Sep 17, 2019
From: REDZONE ROBOTICS, INC.
To: MONROE CAPITAL MANAGEMENT ADVISORS, LLC, AS ADMINISTRATIVE AGENT
Reel/Frame 050407/0158 →
SECURITY INTEREST Recorded Jun 4, 2018
From: REDZONE ROBOTICS, INC.
To: MONROE CAPITAL MANAGEMENT ADVISORS, LLC, AS ADMINISTRATIVE AGENT
Reel/Frame 045982/0558 →
RELEASE OF SECURITY INTEREST Recorded Sep 21, 2017
From: FERENCE & ASSOCIATES LLC
To: REDZONE ROBOTICS, INC.
Reel/Frame 043930/0105 →
SECURITY INTEREST Recorded Jun 29, 2017
From: REDZONE ROBOTICS, INC.
To: FERENCE & ASSOCIATES LLC
Reel/Frame 043061/0639 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 14, 2013
From: CLOSE, ERIC C.; VALLAPUZHA, SUBRAMANIAN; LIPKIN, KEVIN
To: REDZONE ROBOTICS, INC.
Reel/Frame 030616/0483 →
Continuity (1)
Provisional Application 61547899 · Oct 17, 2011