Granted Patent B2

US 8,858,066 · App. 13/660,688 · Granted Oct 14, 2014

Abstract

Claims (52)

1. A system for dispensing liquids, comprising:

a plurality of pressurizable source reservoirs, each of the pressurizable source reservoirs containing a liquid component and being operable to maintain an elevated pressure for forcing the corresponding liquid component to exit the source reservoir;

one or more destination substrates having one or more destination locations for receiving liquid components to prepare one or more liquid mixtures;

a conduit network comprising a plurality of inlets, each of the plurality of inlets being associated with one of the plurality of pressurizable source reservoirs, the conduit network defining a flow path from each of the plurality of inlets;

a first fluid outlet for receiving liquid components through the flow path from each of the plurality of inlets, the first fluid outlet comprising a common dispense valve and being positionable to dispense the received liquid components through the common dispense valve into any of the one or more destination locations; and

a control system programmed to control the first fluid outlet and the common dispense valve to position the first fluid outlet and activate the common dispense valve for dispensing liquid components at the one or more destination locations, the control system further programmed to meter quantities of the liquid components dispensed through the common dispense valve by controlling a dispense interval of the common dispense valve.

2. The system of claim 1 , wherein:

the plurality of pressurizable source reservoirs are independently pressurized to provide for a target flow rate of the corresponding liquid components at the dispense valve.

3. The system of claim 1 , further comprising:

a cleaning fluid reservoir in fluid communication with the conduit network, the cleaning fluid reservoir being positioned and configured to introduce a cleaning fluid into the conduit network to flush the flow path from any one of the plurality of inlets.

4. The system of claim 3 , wherein:

the cleaning fluid reservoir is fluidly coupled to the conduit network at each of the plurality of inlets associated with the plurality of pressurizable source reservoirs.

5. The system of claim 3 , wherein:

the conduit network comprises a cleaning fluid inlet, the cleaning fluid inlet being upstream from each of the plurality of inlets associated with the plurality of pressurizable source reservoirs.

6. The system of claim 1 , wherein:

the control system is programmed to cause the dispensing of quantities of each of a plurality of the liquid components into each of a plurality of the destination locations by, sequentially for each of the plurality of liquid components, activating the inlet associated with the corresponding pressurizable source reservoir to introduce the liquid component into the conduit network, activating the dispense valve to dispense a quantity of the liquid component at the one or more destination locations, and flushing conduit network to prevent contamination of subsequent liquid components by the liquid component.

7. The system of claim 1 , wherein:

the control system is programmed to control the dispense valve based on a measured quantity of liquid components being dispensed at the one or more destination locations.

8. The system of claim 1 , wherein the control system is programmed, before dispensing a given liquid component of the plurality of liquid components, to generate a calibration for the given liquid component by:

determining a range of volumes of the given liquid component to be dispensed to locations in the one or more destination locations;

performing a plurality of dispenses of the given liquid component, including, for each of the plurality of dispenses, activating the dispense valve for a time period corresponding to a volume in the determined range of volumes;

measuring a quantity of the given liquid component dispensed in each of the plurality of dispenses; and

calculating a calibration curve for the given liquid component based on the time periods and the measured quantities of the given liquid component for each of the plurality of dispenses;

wherein the control system is programmed to control the dispense valve by, for each destination location into which the given liquid component will be dispensed, calculating a dispense interval based on a desired quantity of the given liquid component and the calibration curve and activating the dispense valve for the calculated dispense interval to dispense the given liquid component.

9. The system of claim 8 , wherein the control system is programmed to control the dispense valve to dispense the given liquid component by:

activating the dispense valve for a first dispense interval corresponding to a first desired quantity of the given liquid component that is less than a target quantity of the given liquid component and measuring a quantity of the given liquid component dispensed during the first dispense interval;

calculating a second dispense interval based on the measured quantity and the target quantity of the given liquid component, the second dispense interval corresponding to a second desired quantity of the given liquid component, the second desired quantity being less than the difference between the target quantity and the first desired quantity;

activating the dispense valve for the second dispense interval and measuring a quantity of the given liquid component dispensed during the second dispense interval; and

repeating the calculating and the activating until an amount of the given liquid component that is within a predetermined amount of the target quantity of the given liquid component is dispensed.

10. The system of claim 1 , further comprising:

one or more second source reservoirs containing one or more second liquid components; and an aspirate/dispense device configured to aspirate the one or more second liquid components from the one or more second source reservoirs and dispense the aspirated components through a second fluid outlet into the one or more destination locations.

11. The system of claim 10 , further comprising:

a liquid handling robot having one or more robotic arms, the first and second fluid outlets being mounted on the one or more robotic arms.

12. The system of claim 11 , wherein:

the first fluid outlet is mounted on a first arm of the one or more robotic arms; and

the second fluid outlet is mounted on a second arm of the one or more robotic arms.

13. A system for dispensing liquids, comprising:

a plurality of pressurizable source reservoirs, each of the pressurizable source reservoirs containing a liquid component and being operable to maintain an elevated pressure for forcing the corresponding liquid component to exit the source reservoir;

one or more destination substrates having one or more destination locations for receiving liquid components to prepare one or more liquid mixtures;

a conduit network comprising a plurality of inlets, each of the plurality of inlets being associated with one of the plurality of pressurizable source reservoirs, the conduit network defining a flow path from each of the plurality of inlets;

a first fluid outlet for receiving liquid components through the flow path from each of the plurality of inlets, the first fluid outlet comprising a common dispense valve and being positionable to dispense the received liquid components through the common dispense valve into any of the one or more destination locations; and

a control system programmed to control the first fluid outlet and the common dispense valve to position the first fluid outlet and activate the common dispense valve for dispensing liquid components at the one or more destination locations;

wherein the conduit network further comprises a plurality of three-way valves configured to define a hierarchical flow path from each of the plurality of inlets to the first fluid outlet, the conduit network having substantially no dead space in the hierarchical flow path from any of the plurality of inlets to the first fluid outlet.

14. A system for dispensing liquids, comprising:

a plurality of pressurizable source reservoirs, each of the pressurizable source reservoirs containing a liquid component and being operable to maintain an elevated pressure for forcing the corresponding liquid component to exit the source reservoir;

one or more destination substrates having one or more destination locations for receiving liquid components to prepare one or more liquid mixtures;

one or more balances configured to support the one or more destination substrates;

a conduit network comprising a plurality of inlets, each of the plurality of inlets being associated with one of the plurality of pressurizable source reservoirs, the conduit network defining a flow path from each of the plurality of inlets;

a first fluid outlet for receiving liquid components through the flow path from each of the plurality of inlets, the first fluid outlet comprising a common dispense valve and being positionable to dispense the received liquid components through the common dispense valve into any of the one or more destination locations; and

a control system programmed to control the first fluid outlet and the common dispense valve to position the first fluid outlet and activate the common dispense valve for dispensing liquid components at the one or more destination locations, the control system configured to:

receive, from the one or more balances, signals representing a measured quantity of liquid components being dispensed at the one or more destination locations; and

control the dispense valve based on the measured quantity of liquid components.

Assignments (8)