IP Library Granted Patent US 9,096,945
Granted Patent B2
US 9,096,945 · App. 13/661,090 · Granted Aug 4, 2015

Method for producing nitride crystal and nitride crystal

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Quick Facts
Patent No.
US 9,096,945
App. No.
13/661,090
Granted
Aug 4, 2015
Kind
B2
Abstract

A high-quality nitride crystal can be produced efficiently by charging a nitride crystal starting material that contains tertiary particles having a maximum diameter of from 1 to 120 mm and formed through aggregation of secondary particles having a maximum diameter of from 100 to 1000 μm, in the starting material charging region of a reactor, followed by crystal growth in the presence of a solvent in a supercritical state and/or a subcritical state in the reactor, wherein the nitride crystal starting material is charged in the starting material charging region in a bulk density of from 0.7 to 4.5 g/cm 3 for the intended crystal growth.

Claims (13)

1. A method for producing a nitride crystal, comprising:

charging into a reactor a nitride crystal starting material that contains tertiary particles having a maximum diameter of from 1 to 120 mm and formed through aggregation of secondary particles having a maximum diameter of from 100 to 1000 μm; and

growing a crystal in the presence of a solvent in a supercritical state and/or a subcritical state in the reactor,

wherein the nitride crystal starting material charged into the reactor is present in a starting material charging region of the reactor, and the nitride crystal starting material present in the starting material charging region has a bulk density of from 0.7 to 4.5 g/cm 3 .

2. The method for producing a nitride crystal according to claim 1 , wherein the bulk density is from 0.8 to 3.6 g/cm 3 .

3. The method for producing a nitride crystal according to claim 1 , wherein the nitride crystal starting material has an angle of repose of less than 45°.

4. The method for producing a nitride crystal according to claim 1 , wherein a reticulated structure is formed in the starting material charging region.

5. The method for producing a nitride crystal according to claim 4 , wherein the nitride crystal starting material is filled in the reticulated structure and then placed in the starting material charging region.

6. The method for producing a nitride crystal according to claim 1 , wherein the nitride crystal starting material has a dissolution rate of at least 40%.

7. The method for producing a nitride crystal according to claim 1 , wherein the nitride crystal is grown in the c-axis direction at a growth rate of at least 100 μm/day.

8. The method for producing a nitride crystal according to claim 1 , wherein the bulk density is from 1.1 to 3.0 g/cm 3 .

9. The method for producing a nitride crystal according to claim 8 , wherein the nitride crystal starting material comprises a polycrystal or a single crystal of a Group 13 nitride.

10. The method for producing a nitride crystal according to claim 8 , wherein the nitride crystal starting material is GaN polycrystal.

Assignments (3)
CHANGE OF NAME Recorded Sep 5, 2017
From: MITSUBISHI RAYON CO., LTD.
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 043750/0834 →
MERGER Recorded Sep 4, 2017
From: MITSUBISHI CHEMICAL CORPORATION
To: MITSUBISHI RAYON CO., LTD.
Reel/Frame 043750/0207 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 20, 2013
From: MIKAWA, YUTAKA; FUJISAWA, HIDEO; KAMADA, KAZUNORI; NAGAOKA, HIROBUMI; KAWABATA, SHINICHIRO; KAGAMITANI, YUJI
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 030046/0440 →