A bolting apparatus and method for inserting a rod into a surface, the bolting apparatus including a base having a foot end and a head end, at least one stabilizing rod extendable from the base head end and having a stabilizing rod end adapted to contact a surface to be drilled, and a mechanism attached to the base between the base foot end and the stabilizing rod end and adapted to grip the rod.
1. A bolting rig for inserting a rod into a surface, the bolting rig comprising:
a base;
a feed frame movably coupled to the base, the feed frame having a first end and a second end and defining a longitudinal axis therebetween;
a rotation unit coupled to the feed frame and configured to receive and rotate the rod;
a pair of arms coupled to the feed frame and movable with the rotation unit relative to the base; and
an actuator for moving the pair of arms between at least a first position and a second position, wherein in the first position the arms are configured to receive the rod between the arms, and in the second position the arms are configured to exert a gripping force on the rod,
wherein the arms are movable to a third position in which the pair of arms are configured to permit rotational and translational movement of the rod relative to the pair of arms while limiting lateral movement of the rod, and
wherein the actuator includes a hydraulic cylinder in fluid communication with a relaxer cylinder, such that movement of the relaxer cylinder displaces a fixed fluid volume, moving the pair of arms from the second position to the third position and reducing the gripping force on the rod.
2. The bolting rig of claim 1 , wherein the rotation unit is moveable between the first end and the second end of the feed frame.
3. The bolting rig of claim 1 , wherein the base includes a first end and a second end, wherein the feed frame is moveably coupled to the base between the first end of the base and the second end.
4. The bolting rig of claim 3 , further comprising a jack coupled to the base and movable away from the base, wherein the jack is positioned proximate the second end of the base and is configured to be positioned adjacent the surface in which the rod is inserted.
5. The bolting rig of claim 3 , wherein the pair of arms is a first pair of arms, and further comprising a second pair of arms moveable between a first position, a second position, and a third position intermediate the first position and the second position, wherein in the first position the arms receive a rod between the arms, in the second position the arms exert a gripping force on the rod, and in the third position the arms permit movement of the rod relative to second pair of arms while still guiding the movement of the rod.
6. The bolting rig of claim 5 , wherein the actuator is a first actuator, and further comprising a second actuator for moving the second pair of arms between the first position, the second position, and the third position.
7. The bolting rig of claim 5 , wherein the first pair of arms is supported between a pair of plates coupled to the feed frame and the second pair of arms is supported between a pair of plates positioned proximate the second end of the base.
8. A bolting rig for inserting a rod into a surface, the bolting rig comprising:
a base;
a feed frame movably coupled to the base, the feed frame having a first end and a second end and defining a longitudinal axis;
a rotation unit coupled to the feed frame and configured to rotate the rod;
a first pair of arms coupled to the feed frame and movable with the rotation unit relative to the base, each arm pivotable relative to one another;
a second pair of arms movably coupled to the base, each arm pivotable relative to one another; and
an actuator for pivoting at least one of the first pair of arms and the second pair of arms between a first position, a second position, and a third position between the first position and the second position,
wherein when the pair of arms pivoted by the actuator are in the second position, the arms are capable of applying first force on the rod to secure the rod against movement relative to the first pair of arms, and when the pair of arms pivoted by the actuator are in the third position, the arms are capable of applying a second force on the rod, the second force being less than the first force to permit the rod to rotate and move parallel to the longitudinal axis while limiting lateral movement of the rod.
9. The bolting rig of claim 8 , wherein the actuator is a first hydraulic cylinder coupled between one of the first pair of arms and the second pair of arms, the first hydraulic cylinder in fluid communication with a relaxer cylinder for moving the one of the first pair of arms and the second pair of arms from the first position to the third position.
10. The bolting rig of claim 8 , wherein the rotation unit is moveable between the first end and the second end of the feed frame.
11. The bolting rig of claim 8 , wherein the base includes a first end and a second end, wherein the feed frame is moveably coupled to the base between the first end of the base and the second end.
12. The bolting rig of claim 11 , wherein the second end of the base includes a jack that is moveable relative to the first end of the base, and wherein the jack is positioned adjacent the surface in which the rod is inserted.
13. The bolting rig of claim 11 , wherein the second pair of arms are pivoted by the actuator.
14. The bolting rig of claim 13 , further comprising a second actuator coupled between the first pair of arms for pivoting the first pair of arms between a first position, a second position, and a third position between the first position and the second position, the second actuator including a hydraulic cylinder in fluid communication with a relaxer cylinder for moving the first pair of arms from the second position to the third position.
15. The bolting rig of claim 13 , wherein the first pair of arms is supported between a pair of plates coupled to the feed frame and the second pair of arms is supported between a pair of plates positioned proximate the second end of the base.
16. A bolting rig for inserting a rod into a surface, the bolting rig comprising:
a base;
a feed frame movably coupled to the base, the feed frame having a first end and a second end and defining a longitudinal axis;
a rotation unit coupled to the feed frame and configured to rotate the rod;
a pair of arms coupled to the feed frame and movable with the rotation unit relative to the base, each arm pivotable relative to one another; and
a carousel including a carriage and a cradle coupled to the carriage, the carriage including a plurality of notches, each of the notches being configured to removably support one of a plurality of rods, the cradle being extendable relative to the carriage and being configured to transfer one of the rods from the carriage to the feed frame.
17. The bolting rig of claim 16 , wherein the carriage includes a rotatable spider that rotates to align one of the notches with the cradle, wherein the cradle extends beyond the one notch to a position proximate one of the rotation unit and the pair of arms.
18. The bolting rig of claim 16 , wherein the cradle includes a magnetic surface that is configured to contact one of the rods.
19. The bolting rig of claim 16 , the carousel further including a hydraulic cylinder coupled between the carriage and the cradle for extending the cradle away from the carriage.
20. A bolting rig for inserting a rod into a surface, the bolting rig comprising:
a base;
a rotation unit supported by the base and movable relative to the base, the rotation unit being configured to rotate the rod;
a pair of arms supported by the base and movable with respect to the base, each arm being pivotable with respect to the other arm; and
a flow control valve movable between a first position, a second position, and a third position;
a hydraulic actuator for pivoting the pair of arms between an open position, a closed position, and a relaxed position between the open position and the closed position, the hydraulic actuator including a hydraulic piston movable within a cylinder to move the pair of arms; and
a relaxer mechanism including a relaxer piston movable within a chamber in fluid communication with the cylinder,
wherein when the flow control valve is moved to the first position, the hydraulic piston moves the arms to the open position,
wherein when the flow control valve is moved to the second position, the hydraulic piston moves the arms to the closed position,
wherein when the flow control valve is moved to the third position, the relaxer piston moves within the chamber and displaces a predetermined amount of fluid in the hydraulic cylinder, thereby causing the hydraulic piston to move the arms to the relaxed position.
21. The bolting rig of claim 20 , wherein the flow control valve selectively places the hydraulic actuator in fluid communication with a fluid pressure source and a fluid pressure sink, wherein the hydraulic actuator is isolated from the pressure source and the pressure sink when the flow control valve is in the third position.
22. The bolting rig of claim 20 , wherein the amount of movement of the arms between the second position and the third position corresponds to the predetermined amount of fluid displaced by the relaxer piston.