Roll-up contamination cover
View Patent ↗Various roll-up contamination covers for shielding sensors and other sensitive equipment from particulate contamination are provided. Such covers may be provided by using a sheet of flexible material that has an elastically stable state of a spiral torsion spring, e.g., a clock spring shape. The spiral torsion spring may be anchored to a frame along one end that is substantially parallel to the center axis of the spiral torsion spring, and may be unrolled into a substantially unrolled state so as to cover an aperture in the frame. A movable release mechanism may be engaged with the unrolled end of the spiral torsion spring to prevent the spiral torsion spring from returning to the elastically stable state. When the release mechanism is moved to release the unrolled end of the spiral torsion spring, the spiral torsion spring may roll back into the elastically stable state and uncover the aperture.
1. An apparatus comprising:
a frame, the frame including a first aperture through the frame;
a first roll-up contamination cover, the first roll-up contamination cover including a first thin strip of material, wherein a first end of the first thin strip of material is connected with the frame and the first thin strip, when unrolled from an elastically stable first clock spring shape into an elastically unstable and substantially unrolled first configuration, has a substantially planar area sufficient to cover the first aperture; and
a release mechanism, the release mechanism configured to transition the apparatus between a first state and a second state, wherein:
in the first state, the first roll-up contamination cover is in the elastically unstable and substantially unrolled first configuration, and the release mechanism prevents the first roll-up contamination cover from returning to the elastically stable first clock spring shape,
in the second state, the release mechanism does not prevent the first roll-up contamination cover from returning to the elastically stable first clock spring shape,
the first roll-up contamination cover has a substantially cylindrical shape with a first cylindrical axis when in the elastically-stable first clock spring shape,
a first free edge of the first roll-up contamination cover opposite the first end is non-parallel to the first cylindrical axis,
the release mechanism includes a movable portion with a first release edge substantially parallel to the first free edge when the first roll-up contamination cover is in the elastically unstable and substantially unrolled first configuration,
the first release edge overlaps the first free edge by a first amount when the release mechanism is in the first state and the first roll-up contamination cover is in the elastically unstable and substantially unrolled first configuration,
the first release edge does not overlap the first free edge when the release mechanism is in the second state and the first roll-up contamination cover is in the elastically unstable and substantially unrolled first configuration, and
the release mechanism is configured to move the movable portion along an axis parallel to the first cylindrical axis when transitioned between the first state and the second state.
2. The apparatus of claim 1 , wherein:
the first thin strip of material includes a first pattern of holes through the first thin strip at the first end,
the frame includes a second pattern of holes corresponding to the first pattern of holes through the first thin strip; and
the apparatus further comprises:
a plurality of fasteners selected from the group consisting of screws and rivets, wherein the first end of the first thin strip of material is connected with the frame via the fasteners, wherein each of the fasteners is inserted into a different one of the holes in the first pattern and a corresponding hole in the second pattern.
3. The apparatus of claim 1 , wherein the first thin strip of material is between 5 and 10 mils thick.
4. The apparatus of claim 1 , wherein the first thin strip of material is made from a material selected from the group consisting of metal, plastics, and composites.
5. The apparatus of claim 1 , wherein the first thin strip of material is made from a material selected from the group consisting of copper-beryllium alloys and stainless steel alloys.
6. The apparatus of claim 1 , wherein:
the first thin strip of material has a first side and a second side, and
when the first roll-up contamination cover is in the elastically-stable first clock spring shape, most of the first side is in contact with the second side.
7. The apparatus of claim 1 , wherein:
the frame includes a second aperture through the frame; and
the apparatus further comprises:
a second roll-up contamination cover, the second roll-up contamination cover including a second thin strip of material formed into an elastically-stable second clock spring shape, wherein a second end of the second thin strip of material is connected with the frame and the second thin strip has a length and width, when unrolled from the elastically-stable second clock spring shape into an elastically unstable and substantially unrolled second configuration, sufficient to cover the second aperture, wherein:
in the first state, when the second roll-up contamination cover is in the elastically unstable and substantially unrolled second configuration, and the release mechanism prevents the second roll-up contamination cover from returning to the elastically-stable second clock spring shape, and
in the second state, the release mechanism does not prevent the second roll-up contamination cover from returning to the elastically-stable second clock spring shape.
8. The apparatus of claim 7 , wherein:
the movable portion is located between the first and second apertures,
the second roll-up contamination cover has a substantially cylindrical shape with a second cylindrical axis when in the elastically-stable second clock spring shape,
a second free edge of the second roll-up contamination cover opposite the second end is non-parallel to the second cylindrical axis,
the movable portion has a second release edge that is substantially parallel to the second free edge when the second roll-up contamination cover is in the elastically unstable and substantially unrolled second configuration,
the second release edge overlaps the second free edge by a second amount when the release mechanism is in the second state and the second roll-up contamination cover is in the elastically unstable and substantially unrolled second configuration, and
the second release edge does not overlap the second free edge when the release mechanism is in the second state and the second roll-up contamination cover is in the elastically unstable and substantially unrolled second configuration.
9. The apparatus of claim 1 , wherein:
the frame includes an aperture portion containing the first aperture, and
the aperture portion is substantially flat.
10. The apparatus of claim 9 , wherein the first thin strip is substantially flat when in the elastically unstable and substantially unrolled first configuration.
11. The apparatus of claim 1 , wherein:
the frame includes an aperture portion containing the first aperture,
the first roll-up contamination cover has a substantially cylindrical shape with a first cylindrical axis when in the elastically-stable first clock spring shape, and
the aperture portion has a curved profile when viewed along the first cylindrical axis.
12. The apparatus of claim 11 , wherein the first thin strip substantially follows the curved profile when in the elastically unstable and substantially unrolled first configuration.
13. The apparatus of claim 1 , wherein:
the release mechanism includes an actuator configured to transition the release mechanism from the first state to the second state.
14. The apparatus of claim 13 , wherein the actuator is configured to linearly displace the movable portion in a first direction and release the first roll-up contamination cover when the actuator is driven.
15. The apparatus of claim 14 , wherein the actuator is a paraffin actuator that includes a piston configured to be driven by expansion of a constrained volume of paraffin wax in response to heat applied to the paraffin wax.
16. The apparatus of claim 14 , wherein the actuator is a solenoid.
17. The apparatus of claim 14 , wherein the actuator is a shape-memory alloy.
18. The apparatus of claim 14 , wherein:
the actuator is a compressed spring device with a controllable release device, and
decompression of the spring device releases the first roll-up contamination cover.
19. The apparatus of claim 14 , further comprising:
a spring configured to apply a restoring force to the movable portion in a direction opposite the first direction.
20. The apparatus of claim 14 , wherein:
the frame includes a first side wall portion and an aperture portion containing the first aperture,
the first side wall portion is substantially perpendicular to the first aperture portion, and
the actuator is mounted to the first side wall portion such that the movable portion is linearly displaced along the axis parallel to the first cylindrical axis when the actuator is driven.
21. The apparatus of claim 14 , wherein:
the frame further includes a second side wall portion,
the second side wall portion is substantially perpendicular to the first aperture portion,
the second side wall portion includes a guide hole through the second side wall,
the restraint movable portion includes a guide post extending through the guide hole along the first direction, the guide post configured to slide through the guide hole.
22. The apparatus of claim 21 , wherein:
the actuator is located between the first side wall portion and the second side wall portion.
23. The apparatus of claim 22 , wherein:
the actuator includes a movable piston and a fixed portion,
the fixed portion is fixed with respect to the frame, and
the fixed portion is located on a side of the first side wall portion facing away from the second side wall portion.