IP Library Granted Patent US 8,771,515
Granted Patent B2
US 8,771,515 · App. 13/668,455 · Granted Jul 8, 2014

Horizontal flow biofilter system and method of use thereof

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,771,515
App. No.
13/668,455
Granted
Jul 8, 2014
Kind
B2
Abstract

A horizontal flow water treatment method and wetland biofilter apparatus provides a chamber with impermeable outer walls spaced away from permeable interior walls of a media filtration bed such that a catch basin is formed between the outer walls and the interior walls. The catch basin creates an open area around the perimeter of the interior walls for influent water to fill within the open area on all sides before penetrating the filtration media, providing a large surface area for influent water to interact with the media filtration bed. The influent water enters the catch basin in a horizontal flow path to provide for pre-settling of particulates before making contact with the filtration media. The biofilter design increases the available surface area of the media filtration bed by up to four times for a given volume of water, and thereby minimizes the loading or infiltration rate on the media filtration bed.

Claims (33)

1. A biofilter chamber comprising:

one or more outer side walls defining a substantially enclosed chamber;

a media filtration bed containing live plant material disposed within the chamber and defined by one or more permeable inner side walls, wherein the permeable inner side walls of the media filtration bed are separated from the outer side walls of the chamber and define a void area for receiving an influent;

a permeable collection tube for collection of the fluid disposed within the media filtration bed and extending vertically from a top portion of the media filtration bed to a lower portion of the media filtration bed; and

at least one outlet opening directly connecting the lower portion of the collection tube with an outside of the chamber.

2. The biofilter chamber of claim 1 , wherein the substantially enclosed chamber contains a floor section.

3. The biofilter chamber of claim 2 , wherein the collection tube outlets through the floor section.

4. The biofilter chamber of claim 1 , wherein the collection tube discharges to another chamber positioned below the biofilter chamber.

5. The biofilter chamber of claim 1 , wherein the influent enters directly into the void space directly from the top of the chamber.

6. The biofilter chamber of claim 1 , wherein the void area of the chamber surrounding the media filtration bed is covered on top by a removable permeable structure in which influent can enter.

7. The biofilter chamber of claim 1 , wherein the void area of the chamber surrounding the media filtration bed is covered by a removable impermeable structure to prevent unwanted material from entering.

8. The biofilter chamber of claim 1 , wherein the media filtration bed contains one or more granular filtration media composed of organic, inert or sorptive substances that provide physical, chemical and biological filtration of contaminated fluid.

9. The biofilter chamber of claim 1 , wherein the media filtration bed contains hydroponic growing media in the upper portions that is positioned directly below or around living plant material.

10. The biofilter chamber of claim 1 , wherein the one or more outer side walls include an intake opening to receive an influent into the void area.

11. The biofilter chamber of claim 1 , further comprising an outlet tube disposed horizontally across the floor section of the chamber and connecting the vertical collection tube with the at least one outlet opening.

12. The biofilter chamber of claim 1 , wherein the collection tube further comprises an orifice which restricts the flow of filtered influent to the outlet tube.

13. The biofilter chamber of claim 1 , with two or more chambers and wherein two or more said chambers are set adjacent to each other and connected in parallel.

14. The biofilter chamber of claim 13 , wherein two or more said chambers are set adjacent to each other and connected in series.

15. The biofilter chamber of claim 1 , wherein the void area includes a substantially hollow structural matrix.

16. The biofilter chamber of claim 1 , wherein the permeable inner side walls of the media filtration bed has a pleated shape to maximize surface area on one or more sides.

17. The biofilter chamber of claim 1 , wherein an adjacent underground storage tank is positioned upstream and discharges fluid into said biofilter chamber.

18. The biofilter chamber of claim 1 , wherein an adjacent open storage basin or pond is positioned upstream and discharges fluid into said biofilter chamber.

19. The biofilter chamber of claim 1 , wherein an adjacent settling chamber is positioned upstream and discharged fluid into said biofilter chamber.

20. The biofilter chamber of claim 1 , wherein an adjacent settling chamber containing a screening device is positioned upstream and discharges fluid into said biofilter chamber.

21. The biofilter chamber of claim 1 , wherein an adjacent media filter cartridge chamber with one or more media cartridges is positioned upstream and discharges fluid into said biofilter chamber.

22. The biofilter chamber of claim 1 , wherein an adjacent downward flow media chamber is positioned upstream and discharge fluid into said biofilter chamber.

23. The biofilter chamber of claim 1 , wherein an adjacent downward flow biofilter chamber is positioned upstream and discharge fluid into said biofilter chamber.

24. A method of filtering influent in a biofilter chamber, comprising: receiving an influent into a void area of the biofilter chamber with one or more outer side walls defining a substantially enclosed chamber wherein the void area is disposed around an inner periphery of the chamber between one or more outer side walls of the chamber and one or more inner permeable inner side walls of a media filtration bed containing live plant material; filtering the influent through the media filtration bed; collecting the filtered influent from the media filtration bed at a permeable collection tube extending vertically within the media filtration bed from a top portion of the media filtration bed to a lower portion of the media filtration bed; passing the filtered influent from the collection tube to at least one outlet opening connected with an outside of the biofilter chamber.

25. The method of claim 24 , further comprising receiving the influent into the void area from an intake opening located in a side wall.

26. The method of claim 24 , further comprising receiving the influent into the catch basin from an opening in the top of the biofilter chamber.

27. The method of claim 24 , further comprising passing the filtered influent from the collection tube to the at least one outlet opening using an outlet tube disposed horizontally across the floor section of the chamber and connected on a first end with the collection tube and on a second end with the at least one outlet opening.

28. The method of claim 24 , further comprising restricting the flow of influent using a restriction plate disposed within the collection tube.

29. The method of claim 24 , further comprising restricting the flow of filtered influent when a flotation valve disposed within the collection tube and connected with the restriction plate falls below a defined level.

Assignments (14)
PATENT SECURITY AGREEMENT Recorded Feb 10, 2025
From: BEST BLOCK, LLC; CONTECH ENGINEERED SOLUTIONS LLC; CUSTOM BUILDING PRODUCTS, LLC; FORTERRA CONCRETE PRODUCTS, LLC; FORTERRA PIPE & PRECAST, LLC; KEYSTONE RETAINING WALL SYSTEMS LLC; PAVESTONE, LLC; THE QUIKRETE COMPANIES, LLC; UNITED STATES PIPE AND FOUNDRY COMPANY, LLC; USP HOLDINGS, LLC
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
Reel/Frame 070170/0919 →
MERGER Recorded Jan 28, 2025
From: BIO CLEAN ENVIRONMENTAL SERVICES, LLC
To: CONTECH ENGINEERED SOLUTIONS LLC
Reel/Frame 070031/0163 →
MERGER Recorded Nov 20, 2024
From: MODULAR WETLAND SYSTEMS, LLC
To: BIO CLEAN ENVIRONMENTAL SERVICES, LLC
Reel/Frame 069336/0435 →
ARTICLES OF CONVERSION Recorded Nov 20, 2024
From: MODULAR WETLAND SYSTEMS, INC.
To: MODULAR WETLAND SYSTEMS, LLC
Reel/Frame 069402/0614 →
PATENT SECURITY AGREEMENT (ABL) Recorded Mar 23, 2022
From: UNITED STATES PIPE AND FOUNDRY COMPANY, LLC; GRIFFIN PIPE PRODUCTS CO., LLC; CUSTOM FAB, INC.; BIO CLEAN ENVIRONMENTAL SERVICES, INC.; MODULAR WETLAND SYSTEMS, INC.; FORTERRA PIPE & PRECAST, LLC; FORTERRA CONCRETE PRODUCTS, INC.; FORTERRA PRECAST CONCEPTS, LLC; BEST BLOCK, LLC; PAVESTONE, LLC; CONTECH ENGINEERED SOLUTIONS LLC; KEYSTONE RETAINING WALL SYSTEMS LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 059479/0336 →
PATENT SECURITY AGREEMENT (ABL) Recorded Mar 23, 2022
From: UNITED STATES PIPE AND FOUNDRY COMPANY, LLC; GRIFFIN PIPE PRODUCTS CO., LLC; CUSTOM FAB, INC.; BIO CLEAN ENVIRONMENTAL SERVICES, INC.; MODULAR WETLAND SYSTEMS, INC.; FORTERRA PIPE & PRECAST, LLC; FORTERRA CONCRETE PRODUCTS, INC.; FORTERRA PRECAST CONCEPTS, LLC; BEST BLOCK, LLC; PAVESTONE, LLC; CONTECH ENGINEERED SOLUTIONS LLC; KEYSTONE RETAINING WALL SYSTEMS LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 059479/0437 →
RELEASE OF ABL SECURITY INTEREST IN INTELLECTUAL PROPERTY RECORDED AT REEL 041225/FRAME 0793 Recorded Mar 21, 2022
From: BANK OF AMERICA, N.A.
To: FORTERRA PIPE & PRECAST, LLC; FORTERRA PRESSURE PIPE, INC.; FORTERRA CONCRETE PRODUCTS, INC.; UNITED STATES PIPE AND FOUNDRY COMPANY, LLC; GRIFFIN PIPE PRODUCTS CO., LLC; CUSTOM FAB, INC.; BIO CLEAN ENVIRONMENTAL SERVICES, INC.; MODULAR WETLAND SYSTEMS, INC.
Reel/Frame 060205/0101 →
RELEASE OF SECURITY INTEREST Recorded Mar 21, 2022
From: DEUTSCHE BANK TRUST COMPANY AMERICAS, AS COLLATERAL AGENT
To: FORTERRA PIPE & PRECAST, LLC; UNITED STATES PIPE AND FOUNDRY COMPANY, LLC; GRIFFIN PIPE PRODUCTS CO., LLC; CUSTOM FAB, INC.; BIO CLEAN ENVIRONMENTAL SERVICES, INC.; FORTERRA PRECAST CONCEPTS, LLC; MODULAR WETLAND SYSTEMS, INC.; FORTERRA CONCRETE PRODUCTS, INC.
Reel/Frame 060199/0286 →
RELEASE OF SENIOR LIEN SECURITY INTEREST IN INTELLECTUAL PROPERTY RECORDED AT REEL 040775/FRAME 0692 Recorded Mar 18, 2022
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
To: FORTERRA PIPE & PRECAST, LLC; FORTERRA PRESSURE PIPE, INC.; FORTERRA CONCRETE PRODUCTS, INC.; UNITED STATES PIPE AND FOUNDRY COMPANY, LLC; GRIFFIN PIPE PRODUCTS CO., LLC; CUSTOM FAB, INC.; BIO CLEAN ENVIRONMENTAL SERVICES, INC.; MODULAR WETLAND SYSTEMS, INC.
Reel/Frame 059437/0967 →
SECURITY INTEREST Recorded Mar 18, 2022
From: MODULAR WETLAND SYSTEMS, INC.
To: WELLS FARGO BANK, N.A., AS AGENT
Reel/Frame 059314/0017 →
SECURITY AGREEMENT (NOTES) Recorded Jul 16, 2020
From: BIO CLEAN ENVIRONMENTAL SERVICES, INC.; FORTERRA CONCRETE PRODUCTS, INC.; GRIFFIN PIPE PRODUCTS COMPANY, LLC; MODULAR WETLAND SYSTEMS, INC.; UNITED STATES PIPE AND FOUNDRY COMPANY, LLC
To: DEUTSCHE BANK TRUST COMPANY AMERICAS, AS NOTES COLLATERAL AGENT
Reel/Frame 053229/0924 →
SECURITY INTEREST Recorded Dec 30, 2016
From: FORTERRA PIPE & PRECAST LLC (F/K/A HANSON PIPE & PRECAST LLC); FORTERRA PRESSURE PIPE, INC. (F/K/A PRICE BROTHERS COMPANY); UNITED STATES PIPE AND FOUNDRY COMPANY, LLC; FORTERRA CONCRETE PRODUCTS, INC. (F/K/A CRETEX CONCRETE PRODUCTS, INC.); BIO CLEAN ENVIRONMENTAL SERVICES, INC.; MODULAR WETLAND SYSTEMS, INC.
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 041225/0793 →
SENIOR LIEN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Nov 30, 2016
From: FORTERRA PIPE & PRECAST, LLC; FORTERRA PRESSURE PIPE, INC.; FORTERRA CONCRETE PRODUCTS, INC.; UNITED STATES PIPE AND FOUNDRY COMPANY, LLC; GRIFFIN PIPE PRODUCTS CO., LLC; CUSTOM FAB, INC.; BIO CLEAN ENVIRONMENTAL SERVICES, INC.; MODULAR WETLAND SYSTEMS, INC.
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
Reel/Frame 040775/0692 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 21, 2013
From: KENT, GREG B.; KENT, ZACH J.
To: MODULAR WETLAND SYSTEMS, INC.
Reel/Frame 030455/0743 →