IP Library Granted Patent US 10,536,016
Granted Patent B2
US 10,536,016 · App. 13/668,917 · Granted Jan 14, 2020

Battery

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,536,016
App. No.
13/668,917
Granted
Jan 14, 2020
Kind
B2
Abstract

A battery includes an anode having an alkali metal as the active material, a cathode having, for example, iron disulfide as the active material, and an increased electrolyte volume.

Claims (26)

1. A battery, comprising a housing, and within the housing:

(a) an anode comprising an alkali metal;

(b) a cathode comprising a mass (m) of a cathode active material selected from the group consisting of transition metal polysulfides having the formula M1 a M2 b S n , wherein M1 and M2 are transition metals, a+b is at least 1, and n is at least 2(a+b); and

(c) a volume (v) of an electrolyte,

wherein the battery includes a total pore volume prior to discharge, a void volume that will be generated when the battery is discharged to 1.05 V once, and the volume (v) of the electrolyte is greater than the sum of the total pore volume and the void volume.

2. The battery of claim 1 , wherein v/m has a ratio of at least 0.33 ml/g.

3. The battery of claim 1 , wherein v/m has a ratio of at most 0.5 ml/g.

4. The battery of claim 1 , wherein the mass (m) is at least 4.5 g.

5. The battery of claim 1 , wherein the cathode has a porosity of at most 35%.

6. The battery of claim 1 , wherein the volume (v) of electrolyte is at least 1.4 ml and at most 2.2 ml.

7. The battery of claim 1 , wherein the alkali metal is lithium.

8. The battery of claim 7 , wherein the lithium is alloyed with aluminum.

9. The battery of claim 7 , wherein the lithium metal is not alloyed with another metal.

10. The battery of claim 1 , wherein the cathode further comprises a material selected from CuS, Cu 2 S, FeS, CuO, CuF x , Bi 2 O 3 and combinations thereof.

11. The battery of claim 1 , wherein the cathode active material comprises one or more materials selected from FeS 2 , CoS 2 , NiS 2 , MoS 2 , Co 2 S 9 , Co 2 S 7 , Ni 2 S 7 , Fe 2 S 7 , Mo 2 S 3 , NiCoS 7 , and combinations thereof.

12. The battery of claim 1 , wherein the cathode active material is iron disulfide.

13. The battery of claim 1 , wherein the alkali metal is lithium, the cathode active material is iron disulfide, and the v/m ratio is at least 0.33 ml/g and at most 0.50 ml/g.

14. The battery of claim 1 , wherein the electrolyte further comprises a lithium salt.

15. The battery of claim 1 , wherein the battery is a primary battery.

16. A method of using a battery, comprising:

discharging but not recharging a battery comprising a housing, and within the housing:

(a) an anode comprising an alkali metal;

(b) a cathode comprising a mass (m) of a cathode active material selected from the group consisting of transition metal polysulfides having the formula M1 a M2 b S n , wherein M1 and M2 are transition metals, a+b is at least 1, and n is at least 2(a+b); and

(c) a volume (v) of an electrolyte;

wherein the battery includes a total pore volume prior to discharge, a void volume that will be generated when the battery is discharged to 1.05 V once, and the volume (v) of the electrolyte is greater than the sum of the total pore volume and the void volume.

17. The method of claim 16 , wherein v/m has a ratio of at least 0.33 ml/g.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 26, 2016
From: THE GILLETTE COMPANY
To: DURACELL U.S. OPERATIONS, INC.
Reel/Frame 037931/0489 →
CORRECTIVE ASSIGNMENT TO CORRECT THE PATEL, B K. PREVIOUSLY RECORDED ON REEL 029245 FRAME 0028. ASSIGNOR(S) HEREBY CONFIRMS THE PATEL, BHUPENDRA K.. Recorded Nov 13, 2012
From: POZIN, MICHAEL; BERKOWITZ, FRED J.; SPECHT, STEVEN J.; KOUZNETSOVA, YELENA; PATEL, BHUPENDRA K.; ZHAO, YANG; CHANG, HAITAO
To: THE GILLETTE COMPANY
Reel/Frame 029284/0609 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 6, 2012
From: POZIN, MICHAEL; BERKOWITZ, FRED J.; SPECHT, STEVEN J.; KOUZNETSOVA, YELENA; PATEL, B K.; ZHAO, YANG; CHANG, HAITAO
To: THE GILLETTE COMPANY
Reel/Frame 029245/0028 →