Automatic brake verification system
View Patent ↗A method of testing a braking device in a drivetrain of a vehicle which includes at least one tractive element coupled to a traction motor. The method includes: (a) applying the braking device to a tractive element of the vehicle; (b) using an electronic controller, causing the traction motor to apply a predetermined force to the tractive element; and (c) using the controller, monitoring the tractive element for movement while the force is being applied. A dynamic braking or “retarder” function may also be tested. A system for carrying out the method is provided.
1. A method of testing a braking device in a drivetrain of a vehicle which includes at least one tractive element coupled to an electric traction motor, the method comprising:
applying the braking device to the tractive element;
using an electronic controller, causing the traction motor to apply a predetermined force to the tractive element;
using the controller, monitoring the tractive element for movement while the force is being applied;
initially setting the predetermined force at a magnitude that will not cause movement of the tractive element when the braking device is applied;
increasing the force until movement of the tractive element occurs; and
recording the magnitude of the force which causes movement of the tractive element.
2. The method of claim 1 further comprising:
modulating the force applied to the tractive element so as to drive the tractive element at a substantially constant speed; and
recording the force required to drive the tractive element at the substantially constant speed.
3. The method of claim 1 further comprising using the controller to apply the braking device before applying the predetermined force to the tractive element.
4. The method of claim 1 further comprising using the controller to confirm that the braking device is applied before applying the predetermined force to the tractive element.
5. The method of claim 1 wherein the braking device is a friction service brake.
6. The method of claim 1 wherein the braking device is a friction parking brake.
7. The method of claim 1 further comprising displaying the results of the test to the driver.
8. The method of claim 1 further comprising storing at least one parameter representative of the test for later retrieval.
9. A system for testing a braking device in a drivetrain of a vehicle, comprising:
(a) a prime mover coupled to a power source;
(b) at least one electric traction motor electrically coupled to the power source, the traction motor coupled to at least one tractive element;
(c) at least one braking device arranged to act on the tractive element; and
(d) an electronic controller operably connected to the traction motor, the controller configured to:
(i) cause the traction motor to apply a predetermined force to the tractive element while the braking device is applied to the tractive element;
(ii) monitor the tractive element for movement while the force is being applied;
(iii) initially set the predetermined force at a magnitude that will not cause motion of the tractive element when the braking device is applied;
(iv) increase the force until movement of the tractive element occurs; and
(v) record the magnitude of the force which causes movement of the tractive element.
10. The system of claim 9 wherein:
(a) the predetermined force is of a magnitude that should not cause movement of the tractive element when the braking device is applied, if the braking device is operating properly; and
(b) the controller is programmed to declare the braking device to be operating properly if the tractive element does not move during the test.
11. The system of claim 9 wherein the controller is further programmed to:
(vi) after step (v), modulate the force applied to the tractive element as to drive the tractive element at a substantially constant speed; and
(vii) record the force required to drive the tractive element at the substantially constant speed.
12. The system of claim 9 wherein the controller is further programmed to apply the braking device before applying the predetermined force to the tractive element.
13. The system of claim 9 wherein the controller is further programmed to confirm that the braking device is applied before applying the predetermined force to the tractive element.
14. The system of claim 9 wherein the controller is further programmed to display the results of the test to the driver.
15. The system of claim 9 wherein the controller is further programmed to store at least one parameter representative of the test for later retrieval.