Freeze protection system for solar receiver
View Patent ↗A solar receiver has an arrangement of heat transfer surfaces and a heat transfer fluid phase separator, such as a vertical steam/water separator, fluidly interconnected thereto. The receiver includes a plurality of heat transfer fluid filled components, and at least one alternate heat source. When various temperature measurements indicate freezing or solidification of the fluid is possible, the alternate heat source is activated to maintain a temperature of the fluid greater than the freezing/solidification point of the fluid. The application of the alternate heat source further induces natural circulation of the fluid within the components, further providing freeze/solidification protection to the receiver. A controller may be configured to receive sensed temperatures of the fluid, components, ambient air, etc., and use these temperatures relative to a threshold temperature to activate, vary output, and deactivate one or more alternate heat sources.
1. A steam/water solar receiver, comprising:
at least one tube panel comprising a plurality of vertical tubes for conveying a heat transfer fluid, wherein the tubes are interconnected by at least one upper header and at least one lower header;
a steam separation device fluidly connected to the at least one upper header of the at least one tube panel;
a downcomer fluidly coupled to the steam separation device and the at least one lower header of the at least one tube panel; and
at least one alternate heat source selectively operative on a heat transfer fluid within the solar receiver, wherein the at least one alternate heat source is in at least one of the following positions: contacting an outside portion of the at least one lower header or within the at least one lower header; contacting an outside portion of the downcomer or within the downcomer; contacting an outside portion of at least one of the tubes; or contacting an outside portion of the steam separation device or within the steam separation device.
2. The steam/water solar receiver of claim 1 , wherein the at least one alternate heat source is positioned so as to contact an outside portion of the steam separation device, or is positioned within the steam separation device.
3. The steam/water solar receiver of claim 1 , wherein the at least one alternate heat source is positioned so as to contact an outside portion of the at least one lower header, or is positioned within the at least one lower header.
4. A solar receiver comprising:
at least one tube panel comprising a plurality of vertical loose tangent tubes for conveying a heat transfer fluid, wherein the tubes are interconnected by at least one upper header and at least one lower header;
a vertical separator;
a downcomer in fluid communication with the vertical separator;
at least one riser fluidly connecting the at least one upper header and the vertical separator;
at least one supply pipe fluidly connecting the at least one lower header and the downcomer; and
at least one alternate heat source in contact with the downcomer and configured to heat the associated heat transfer fluid contained in the solar receiver so as to induce natural circulation of the heat transfer fluid in the solar receiver.
5. A solar energy generation system, comprising:
a solar receiver comprising a plurality of fluid-filled components;
at least one alternate heat source in contact with at least a portion of at least one of the fluid-filled components of the solar receiver;
a controller in communication with the at least one alternate heat source, the controller configured to control operations of the alternate heat source;
at least one fluid temperature sensor in data communication with the controller, the at least one heat transfer fluid temperature sensor configured to detect a temperature of an associated heat transfer fluid within the solar receiver;
at least one ambient air temperature sensor in data communication with the controller, the at least one ambient air temperature sensor configured to detect a temperature of ambient air surrounding the solar energy generation system; and
at least one component temperature sensor configured to detect a temperature of at least one component of the solar receiver.
6. The solar receiver of claim 1 , wherein the at least one alternate heat source is configured to heat the heat transfer fluid so as to induce a natural circulation flow through the solar receiver.
7. The solar receiver of claim 1 , wherein the at least one alternate heat source is positioned so as to contact an outside portion of the at least one lower header or is positioned within the at least one lower header.
8. The solar receiver of claim 1 , wherein the at least one alternate heat source is positioned so as to contact an outside portion of the downcomer or is positioned within the downcomer.
9. The solar receiver of claim 1 , wherein the at least one alternate heat source is an electric band heater or a steam sparger.
10. The solar receiver of claim 1 , further comprising at least one temperature sensor for sensing a temperature of the heat transfer fluid.
11. The solar receiver of claim 10 , further comprising a controller configured to control the at least one alternate heat source.
12. The solar receiver of claim 11 , wherein the controller is configured to receive the sensed temperature of the heat transfer fluid and selectively operate the at least one alternate heat source in response thereto.
13. The solar receiver of claim 12 , wherein the controller is configured to compare the sensed temperature to a preselected threshold temperature, such that the at least one alternate heat source is activated upon the sensed temperature meeting the preselected threshold temperature.
14. The solar receiver of claim 1 , wherein the at least one alternate heat source is positioned to contact an outside portion of at least one of the tubes.
15. The solar receiver of claim 1 , wherein the at least one alternate heat source is positioned so as to contact an outside portion of a supply pipe fluidly connecting the lower header with the downcomer, or is positioned within the supply pipe.
16. The solar receiver of claim 1 , wherein the steam separation device is a steam drum.
17. The solar receiver of claim 1 , wherein the steam separation device is a vertical separator.
18. The solar receiver of claim 17 , wherein the at least one alternate heat source is positioned so as to contact an outside portion of a base of the vertical separator, or is positioned within the base of the vertical separator.
19. The solar receiver of claim 1 , further comprising an isolation valve in the solar receiver above a level at which the steam separation device is fluidly connected to the upper header.
20. The solar receiver of 4 , further comprising at least one temperature sensor in contact with the heat transfer fluid, ambient air surrounding the solar receiver, the vertical separator, the downcomer, the at least one tube panel, the at least one riser, or the at least one supply pipe.
21. The solar receiver of claim 20 , further comprising a controller including one or more processors in communication with the at least one temperature sensor and the alternate heat source, the controller configured to:
receive temperature information from the at least one temperature sensor,
and
operate the at least one alternate heat source in response to received temperature information.
22. The solar receiver of claim 21 , wherein the controller is further configured to compare received temperature information to at least one preselected threshold temperature, and wherein the at least one alternate heat source is activated in response to an output of such comparison.
23. The solar receiver of claim 4 , wherein the at least one alternate heat source is a variable heat source or a constant heat source.
24. The solar receiver of claim 4 , wherein the at least one alternate heat source is configured to apply a selected amount of thermal energy to the associated heat transfer fluid so as to induce circulation of the heat transfer fluid in the solar receiver.
25. The solar receiver of claim 4 , wherein the at least one alternate heat source is in contact with the downcomer such that the induced circulation is a natural circulation of the associated heat transfer fluid.
26. The solar receiver of claim 4 , further comprising a circulation pump fluidly coupled to the downcomer, the at least one lower header, or the at least one upper header.
27. The solar energy generation system of claim 5 , wherein the controller is configured to receive fluid temperature information from the at least one fluid temperature sensor, ambient air temperature information from the at least one ambient air temperature sensor, and component temperature information from the at least one component temperature sensor.
28. The solar energy generation system of claim 27 , wherein the controller is configured to compare at least one of the received temperature information to a preselected threshold temperature, and wherein the controller activates the at least one alternate heat source in accordance with a result of the comparison.
29. The solar energy generation system of claim 28 , wherein the plurality of fluid-filled components include a vertical separator, at least one riser, at least one evaporator tube panel, at least one supply, and a downcomer.
30. The solar energy generation system of claim 29 , further comprising a circulation pump configured to circulate the associated heat transfer fluid in the solar energy generation system.
31. The solar energy generation system of claim 30 , wherein the controller is operative to activate the circulation pump in accordance with a result of the threshold temperature comparison.
32. The solar energy generation system of claim 31 , wherein the solar receiver includes an isolation valve in piping above a water level of the vertical separator.