IP Library Granted Patent US 9,062,508
Granted Patent B2
US 9,062,508 · App. 13/678,249 · Granted Jun 23, 2015

Apparatus and method for milling/drilling windows and lateral wellbores without locking using unlocked fluid-motor

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Quick Facts
Patent No.
US 9,062,508
App. No.
13/678,249
Granted
Jun 23, 2015
Kind
B2
Abstract

In one aspect, a method of performing a downhole operation is disclosed that in one embodiment may include running a downhole tool including an anchor, a whipstock, a cutting device, and an unlocked fluid-operated motor into a wellbore; wirelessly transmitting signals relating to orientation of the downhole tool from a sensor associated with the downhole tool; orienting the whipstock in response to the transmitted signals and without flowing a fluid through the cutting device; setting the anchor in the wellbore without flowing the fluid through the cutting device; and performing the downhole operation using the motor.

Claims (37)

1. A method of performing an operation in a wellbore, comprising:

conveying a downhole tool that includes an anchor, a whipstock, a cutting device, and an unlocked fluid-operated motor configured to operate the cutting device into a wellbore;

wirelessly transmitting signals relating to orientation of the downhole tool from a sensor associated with the downhole tool;

determining orientation of the whipstock in response to the transmitted signals;

orienting the whipstock to a desired orientation based on the determined orientation, without flowing a fluid through the cutting device;

setting the anchor in the wellbore without flowing the fluid through the motor; and

performing the operation using the cutting device by flowing the fluid through the motor.

2. The method of claim 1 further comprising orienting the whipstock and setting the anchor without locking the motor.

3. The method of claim 1 , wherein transmitting wireless signals comprises sending signals selected from a group consisting of: acoustic signals; and electromagnetic signals along a member conveying the downhole tool into the wellbore.

4. The method of claim 3 further comprising providing a repeater in the wellbore that receives the transmitted signals, conditions the received signals and retransmits the conditioned signals to the surface.

5. The method of claim 1 , wherein setting the anchor comprises hydraulically setting the anchor using the fluid line that bypasses the motor.

6. The method of claim 1 further comprising disengaging the whipstock from the motor after setting the anchor and before performing the operation.

7. The method of claim 1 , wherein the downhole operation is selected from a group consisting of: (i) cutting a window in a casing in the wellbore; and (ii) forming a lateral wellbore from the wellbore.

8. The method of claim 1 , wherein orienting the whipstock is performed by rotating the downhole tool in the wellbore.

9. The method of claim 1 , wherein the sensor includes a plurality of accelerometers and gyroscopes.

10. A method for performing a downhole operation in a wellbore, comprising:

conveying a drill string having a downhole tool that includes a device configured to provide signals relating to orientation of the downhole tool in the wellbore, a transducer configured to wirelessly transmit the signals to a surface location, a cutting device, an unlocked fluid-operated motor that is substantially free to rotate the cutting device, a whipstock connected to the downhole tool and an anchor;

transmitting the signals wirelessly to the surface location;

determining orientation of the downhole tool using the transmitted signals;

orienting the whipstock based at least in part on the determined orientation without flowing a fluid through the motor;

setting the anchor hydraulically without flowing the fluid through the motor;

disengaging the whipstock from the downhole tool; and

performing the downhole operation using the motor.

11. A downhole tool for performing a downhole operation, comprising:

a cutting device;

an unlocked fluid-operated motor that is free to rotate the cutting device when a fluid is passed through the motor;

a whipstock connected to a selected location in the downhole tool;

a sensor that provides measurements relating to orientation of the downhole tool in a wellbore;

a wireless telemetry device that transmits signals corresponding to the measurement signals to a surface location; and

a hydraulically-operated anchor downhole of the whipstock, wherein the whipstock is oriented and the anchor is set without flowing the fluid through the motor.

12. The apparatus of claim 11 , wherein the anchor is configured to be set and the whipstock is configured to be oriented while the motor is free to rotate.

13. The apparatus of claim 11 , wherein the sensor includes a magnetometer and an accelerometer.

14. The apparatus of claim 11 , wherein the wireless telemetry device includes a transmitter that transmits signals selected from a group consisting of: acoustic signals; and electromagnetic signals.

15. The apparatus of claim 14 further comprising a repeater that receives the transmitted signals, amplifies the received signals, and transmits the amplified signals to the surface location.

16. The apparatus of claim 11 further comprising a hydraulic device for setting the anchor that includes a hydraulic line from the hydraulic device to the anchor that bypasses the cutting device and the motor.

17. The apparatus of claim 11 further comprising a controller at the surface location that determines the orientation of the downhole tool using the signals sent to the surface location.

18. The apparatus of claim 11 further comprising a tubular that conveys the downhole tool in the wellbore, and wherein rotating the tubular rotates the downhole tool for orienting the downhole tool along a selected direction.

Assignments (3)
CHANGE OF NAME Recorded Apr 6, 2022
From: BAKER HUGHES, A GE COMPANY, LLC
To: BAKER HUGHES HOLDINGS LLC
Reel/Frame 059620/0651 →
CHANGE OF NAME Recorded Mar 24, 2022
From: BAKER HUGHES INCORPORATED
To: BAKER HUGHES, A GE COMPANY, LLC
Reel/Frame 059497/0467 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 4, 2013
From: HUVAL, SIDNEY D.; BLACKMAN, MICHAEL J.; BUTLER, JUSTIN P.
To: BAKER HUGHES INCORPORATED
Reel/Frame 029568/0787 →