IP Library Granted Patent US 11,352,287
Granted Patent B2
US 11,352,287 · App. 13/687,091 · Granted Jun 7, 2022

High strain point glass

Inventors: Larry J. Shelestak (Bairdford, PA); James W. McCamy (Export, PA); Paul R. Ohodnicki, Jr. (Allison Park, PA); Hong Li (Sewickley, PA); Adam D. Polcyn (Pittsburgh, PA)
Assignee: Vitro Flat Glass LLC
C03C3/087G11B5/73921H01L31/0392H01L31/03925Y02E10/50
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Quick Facts
Patent No.
US 11,352,287
App. No.
13/687,091
Granted
Jun 7, 2022
Kind
B2
Abstract

The present invention relates to a glass composition that includes: 57 to 75 percent by weight of SiO 2 ; 3 to 11 percent by weight of Al 2 O 3 ; 6 to 11 percent by weight of Na 2 O; 16 to 21 percent by weight of CaO; 0.01 to 0.1 percent by weight of Li 2 O; and less than 0.05 percent by weight of K 2 O. Each percent by weight is based on total weight of the glass composition. Glass products are also provided that have a bulk glass composition as described above. The glass products, such as flat glass products and glass substrates, have a strain point of at least 590° C. and a thermal expansion of at least 7.4 ppm/° C. The present invention also relates to magnetic recording articles and photovoltaic cells that include a glass substrate that has a bulk glass composition as described above.

Claims (66)

1. A glass composition comprising:

SiO 2 57 to 75 percent by weight;

Al 2 O 3 3 to 11 percent by weight;

Na 2 O 8.24 to 9.29 percent by weight;

CaO 16 to 18.40 percent by weight; and

K 2 O less than 0.05 percent by weight;

wherein the source of alumina is alumina hydrate;

wherein the glass composition is free of zirconium;

wherein each percent by weight is based on total weight of said glass composition, and

wherein a glass product prepared from said glass composition has, (i) a strain point in the range of 590° C. and 635° C., and (ii) a coefficient of thermal expansion of at least 7.4 ppm/° C. and less than 8.5 ppm/° C.

2. The glass composition of claim 1 wherein, Al 2 O 3 is present in an amount of 4 to 10 percent by weight.

3. The glass composition of claim 1 wherein, Al 2 O 3 is present in an amount of 4.5 to 9.5 percent by weight.

4. The glass composition of claim 1 wherein, a weight ratio of Al 2 O 3 to Na 2 O is from 0.5 to 1.0.

5. The glass composition of claim 1 wherein, a weight ratio of Al 2 O 3 to CaO is from 0.2 to 0.5.

6. The glass composition of claim 1 wherein, a weight ratio of Na 2 O to CaO is from 0.46 to 0.5.

7. The glass composition of claim 1 wherein,

a weight ratio of Al 2 O 3 to Na 2 O is from 0.5 to 1.0,

a weight ratio of Al 2 O 3 to CaO is from 0.2 to 0.5.

8. A glass product having a bulk glass composition comprising:

SiO 2 57 to 75 percent by weight;

Al 2 O 3 3 to 11 percent by weight;

Na 2 O 8.24 to 9.29 percent by weight;

CaO 16 to 18.40 percent by weight; and

K 2 O less than 0.05 percent by weight;

wherein the source of alumina is alumina hydrate;

wherein the bulk glass composition is free of zirconium;

wherein each percent by weight is based on total weight of said bulk glass composition, and

wherein said glass product has, (i) a strain point in the range of 590° C. to 635° C. and (ii) a coefficient of thermal expansion of at least 7.4 ppm/° C. and less than 8.5 ppm/° C.

9. The glass product of claim 8 wherein said glass product is a flat glass product.

10. A magnetic recording article comprising a glass substrate, wherein said glass substrate has a bulk glass composition comprising:

SiO 2 57 to 75 percent by weight;

Al 2 O 3 3 to 11 percent by weight;

Na 2 O 8.24 to 9.29 percent by weight;

CaO 16 to 18.40 percent by weight; and

K 2 O less than 0.05 percent by weight;

wherein the source of alumina is alumina hydrate;

wherein the bulk glass composition is free of zirconium;

wherein each percent by weight is based on total weight of said bulk glass composition, and

wherein said glass substrate has, (i) a strain point in the range of 590° C. to 635° C., and (ii) a coefficient of thermal expansion of at least 7.4 ppm/° C. and less than 8.5 ppm/° C.

11. A photovoltaic cell comprising a glass substrate and at least one semiconductor layer over said glass substrate, wherein said glass substrate has a bulk glass composition comprising:

SiO 2 57 to 75 percent by weight;

Al 2 O 3 3 to 11 percent by weight;

Na 2 O 8.24 to 9.29 percent by weight;

CaO 16 to 18.40 percent by weight; and

K 2 O less than 0.05 percent by weight;

wherein the source of alumina is alumina hydrate;

wherein the bulk glass composition is free of zirconium;

wherein each percent by weight is based on total weight of said bulk glass composition, and

wherein said glass substrate has, (i) a strain point in the range of 590° C. to 635° C., and (ii) a coefficient of thermal expansion of at least 7.4 ppm/° C. and less than 8.5 ppm/° C.

12. The photovoltaic cell of claim 11 wherein at least one semiconductor layer comprises at least one of cadmium and telluride.

13. The glass composition of claim 1 further comprising 0.14 weight percent of MgO.

14. The glass composition of claim 1 further comprising 0.082 weight percent of SO 3 .

15. The glass composition of claim 1 wherein the Al 2 O 3 is present in an amount of 5.32 weight percent.

16. The glass composition of claim of claim 13 further comprising 0.082 weight percent of SO 3 , wherein the glass composition comprises:

SiO 2 68.66 percent by weight;

Al 2 O 3 5.32 percent by weight;

Na 2 O 8.65 percent by weight;

CaO 17.1 percent by weight;

Li 2 O 0.03 percent by weight;

K 2 O 0.013 percent by weight; and

Fe 2 O 3 0.0076 percent by weight.

17. The glass composition of claim 8 further comprising 0.14 weight percent of MgO.

18. The glass composition of claim 8 further comprising 0.082 weight percent of SO 3 .

19. The glass composition of claim 8 wherein the Al 2 O 3 is present in an amount of 5.32 weight percent.

20. The glass composition of claim 10 further comprising 0.14 weight percent of MgO.

21. The glass composition of claim 1 , wherein the glass composition has a visible light transmittance (Lta) of at least 75% in a glass composition having a thickness of at least 5 mm.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 8, 2021
From: VITRO, S.A.B. DE C.V.
To: VITRO FLAT GLASS LLC
Reel/Frame 058052/0526 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 11, 2019
From: VITRO, S.A.B. DE C.V.
To: VITRO FLAT GLASS LLC
Reel/Frame 047973/0254 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE ADDRESS PREVIOUSLY RECORDED AT REEL: 040473 FRAME: 0455. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded May 3, 2017
From: PPG INDUSTRIES OHIO, INC.
To: VITRO, S.A.B. DE C.V.
Reel/Frame 042393/0520 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 25, 2016
From: PPG INDUSTRIES OHIO, INC.
To: VITRO, S.A.B. DE C.V.
Reel/Frame 040473/0455 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 17, 2013
From: SHELESTAK, LARRY J.; MCCAMY, JAMES W.; OHODNICKI, PAUL R., JR.; LI, HONG; POLCYN, ADAM D.
To: PPG INDUSTRIES OHIO, INC.
Reel/Frame 030621/0759 →