IP Library Granted Patent US 9,246,042
Granted Patent B2
US 9,246,042 · App. 13/687,527 · Granted Jan 26, 2016

Method for contacting and connecting solar cells

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Quick Facts
Patent No.
US 9,246,042
App. No.
13/687,527
Granted
Jan 26, 2016
Kind
B2
Abstract

A method for contacting and connecting solar cells, according to which at least one electrode is formed by at least one wire conductor, and including the following steps: positioning a continuous wire conductor so that the continuous wire conductor extends across a plurality of solar cells, interrupting the electrodes at the positions required for the connection, and contacting the solar cells and electrodes.

Claims (29)

1. A method for contacting and connecting solar cells by at least two independent electrodes, wherein at least one electrode is formed from at least one continuous wire conductor, comprising the following steps:

positioning the at least one continuous wire conductor so that said wire conductor extends across a plurality of solar cells,

disconnecting the at least one wire conductor at positions between adjacent solar cells to form the at least one electrode after the at least one wire conductor has been extended across the plurality of solar cells and prior to fixing the plurality of solar cells under a glass plate,

establishing electrical contact between the solar cells and the at least two electrodes, and

establishing electrical contact between the at least two electrodes via bonding prior to disconnecting the electrodes.

2. The method according to claim 1 , wherein contacting the electrodes with the solar cells takes place prior to disconnecting the electrodes.

3. The method according to claim 1 , wherein said method is carried out with the following steps:

arranging a first electrode on the light incidence side of a plurality of solar cells, wherein the first electrode is formed from a multiplicity of wire conductors which are substantially parallel to each other and which extend across at least two adjacent solar cells,

contacting the wire conductors of the first electrode with a second electrode on the back side of the adjacent solar cell,

disconnecting the wire conductors of the first electrode and/or the second electrode between the contact point of the first and second electrodes and the edge of the adjacent solar cell.

4. The method according to claim 1 , wherein the electrodes are connected/contacted with each other through contact elements/cross-connectors.

5. The method according to claim 4 , wherein arranging the contact element/cross-connector takes place substantially perpendicular to the alignment of the wire conductors of the first electrode and in the space between two adjacent solar cells and also between the first and the second electrodes.

6. The method according to claim 1 , wherein the ends of the first and/or second wire conductors and/or cross-connectors are provided with electrical collecting connectors.

7. The method according to claim 1 , wherein establishing the contacting is carried out without printing bars onto the solar cell.

8. A method for contacting and connecting solar cells by at least two independent electrodes, wherein at least one electrode is formed from at least one continuous wire conductor, comprising the following steps:

positioning the at least one continuous wire conductor so that said wire conductor extends across a plurality of solar cells,

disconnecting the at least one wire conductor at positions between adjacent solar cells to form the at least one electrode after the at least one wire conductor has been extended across the plurality of solar cells and prior to fixing the plurality of solar cells under a glass plate,

establishing electrical contact between the solar cells and the at least two electrodes, and

establishing electrical contact between the at least two electrodes via bonding prior to disconnecting the electrodes,

wherein in a manner as continuous as possible, a plurality of solar cells

are connected to at least one first wire conductor of the at least one continuous wire conductor that runs continuously in the longitudinal direction of successively arranged solar cells, or are connected to a group of said first wire conductors and

are connected to at least one continuously running further contact element or to a group of further contact elements so as to form together a solar cell combination, and

an electrical connection is established between the at least one first wire conductor, the further contact elements and the solar cells of the solar cell combination, and

if required, the at least one first wire conductor and/or the second contact elements are separated before or after establishing the electrical connection in such a manner that a series connection is created or can be established.

9. A method for contacting and connecting solar cells by at least two independent electrodes, wherein at least one electrode is formed from at least one continuous wire conductor, and the electrodes are connected/contacted with each other through contact elements/cross-connectors, wherein the at least one first wire conductor of the first electrode are contacted on an upper side (light incidence side) of a plurality of solar cells, and further contact elements are configured in the form of electrical cross-connectors which run transverse to the at least one first wire conductor between adjacent solar cells and which are applied to the at least one first wire conductor conductors and are connected thereto, and subsequently the at least one first wire conductor is separated, transverse to their longitudinal extension, between adjacent solar cells, and a region protruding beyond the solar cells and provided with the cross-connectors is connected to the lower side of the adjacent solar cells so that the two cross-connectors rest against the lower side of the adjacent solar cells.

10. The method according to claim 9 , wherein the at least one first wire conductor of the first electrode is contacted on the upper light incidence side of the solar cells, and

wherein at least one second wire conductor is contacted on a lower side of the solar cells substantially parallel to the at least one first wire conductor, and the first and the second wire conductors are connected to each other through the electrical cross-connectors.

11. The method according to claim 10 , wherein the cross-connectors run between the first and the second wire conductors.

12. The method according to claim 10 , wherein the connection of the first and the second wire conductors to the cross-connector are in each case alternately disconnected so that a series connection is created.

Assignments (3)
NUNC PRO TUNC ASSIGNMENT Recorded Dec 5, 2023
From: SOLARWORLD INDUSTRIES GMBH
To: MEYER BURGER (GERMANY) GMBH
Reel/Frame 065758/0274 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 2, 2018
From: SOLARWORLD INNOVATIONS GMBH
To: SOLARWORLD INDUSTRIES GMBH
Reel/Frame 044819/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 28, 2013
From: NEUHAUS, HOLGER; GEORGI, MATTHIAS; KUTZER, MARTIN; STORBECK, OLAF; SCHAARSCHMIDT, MATTHIAS; SEIDEL, THOMAS; RICHTER, THILO; ENGER, WOLFGANG
To: SOLARWORLD INNOVATIONS GMBH
Reel/Frame 029896/0674 →