IP Library Granted Patent US 9,080,487
Granted Patent B2
US 9,080,487 · App. 13/690,090 · Granted Jul 14, 2015

Reductant injection control system

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Quick Facts
Patent No.
US 9,080,487
App. No.
13/690,090
Granted
Jul 14, 2015
Kind
B2
Abstract

An exhaust system including a plurality of exhaust treatment devices, plurality of injectors for dosing an exhaust treatment fluid into an exhaust stream, and a controller for controlling each of the plurality of injectors. The controller actively controls an amount of exhaust treatment fluid dosed into the exhaust stream by each of the plurality of injectors based on at least one of an exhaust flow rate and a temperature of the exhaust stream.

Claims (34)

1. An exhaust system, comprising:

a plurality of exhaust treatment devices arranged in parallel flow paths;

a plurality of injectors for dosing an exhaust treatment fluid into an exhaust stream located in the parallel flow paths;

a thermal enhancement device provided in each parallel flow path; and

a controller for controlling each of the plurality of injectors and each of the thermal enhancement devices,

wherein the controller actively controls an amount of exhaust treatment fluid dosed into the parallel flow paths by each of the plurality of injectors based on an exhaust flow rate of the exhaust stream through each of the parallel flow paths, and

the controller actively controls operation of each of the thermal enhancement devices based on a temperature of the exhaust stream in each of the parallel flow paths, wherein the controller actively controls the thermal enhancement devices to control a mass flow of the exhaust stream through the parallel flow paths.

2. The exhaust system of claim 1 , wherein controlling a mass flow of the exhaust stream through the parallel paths includes maintaining a substantially equal mass flow rate of exhaust in each parallel flow path.

3. The exhaust system of claim 1 , wherein exhaust treatment devices are particulate filters, and the controller controls each of the thermal enhancement devices to regenerate each of the particulate filters simultaneously.

4. The exhaust system of claim 3 , wherein if one of the particulate filters located in one of the parallel flow paths has regenerated before the other particulate filters, the controller reduces operation of the thermal enhancement device corresponding to the one particulate filter to lower the temperature of the exhaust stream in the one parallel flow path.

5. An exhaust system, comprising:

a plurality of exhaust treatment devices arranged in parallel flow paths;

a plurality of injectors for dosing an exhaust treatment fluid into an exhaust stream located in the parallel flow paths; and

a controller for controlling each of the plurality of injectors, wherein each exhaust treatment device is an oxidation catalyst, the injectors injecting an amount of exhaust treatment fluid into the parallel flow paths based on a temperature of the exhaust stream in each parallel flow path to manipulate the mass flow rate of the exhaust stream in each parallel flow path and maintain substantially equal mass flow rates of exhaust flowing through each parallel flow path.

6. The exhaust system of claim 1 , wherein the exhaust treatment device is either an oxidation catalyst or an selective reduction catalyst, and the controller actively controls the plurality of injectors associated with each parallel flow path based on the amount of exhaust entering each parallel flow path.

7. An exhaust system, comprising:

an exhaust flow path divided into a plurality of legs;

an exhaust treatment device disposed in each of the plurality of legs;

a thermal enhancement device located in each leg, and

a controller for controlling each thermal enhancement device based on a temperature of the exhaust stream in each of the legs, the thermal enhancement devices manipulating the exhaust flow rate through each of the legs to maintain substantially equal mass flow rates of exhaust through each leg.

8. The exhaust system of claim 7 , wherein each exhaust treatment device is a particulate filter.

9. The exhaust system of claim 8 , wherein the controller monitors the temperature in each leg during regeneration of the particulate filters with the thermal enhancement devices.

10. The exhaust system of claim 9 , wherein the particulate filters are regenerated simultaneously.

11. The exhaust system of claim 10 , wherein if one particulate filter is regenerated before the remaining particulate filters, the controller controls the thermal enhancement device that corresponds to the one particulate filter to reduce, but not cease, operation of the thermal enhancement device to maintain the temperature of the exhaust gas within the leg containing the regenerated particulate filter within a predetermined range of the temperature in the other legs.

12. An exhaust system, comprising:

a plurality of exhaust treatment devices arranged in an array in an exhaust passage;

a plurality of injectors disposed upstream of the exhaust treatment devices for dosing an exhaust treatment fluid into the exhaust passage, and

a controller for controlling actuation of each of the injectors based on one of a measured flow rate and an estimated flow rate of an exhaust stream passing through each of the exhaust treatment devices,

wherein the injectors that are associated with the exhaust treatment devices that receive a greater flow rate of exhaust are actuated to dose a greater amount of the exhaust treatment fluid into the exhaust passage than the injectors that are associated with the exhaust treatment devices that receive a lower flow rate of exhaust.

13. The exhaust system of claim 12 , wherein the exhaust treatment devices are oxidation catalysts or reduction catalysts.

14. The exhaust system of claim 12 , wherein the exhaust treatment devices are oxidation catalysts that include a particulate filter.

15. The exhaust system of claim 12 , wherein the exhaust treatment devices include oxidation catalysts and reduction catalysts.

16. The exhaust system of claim 12 , wherein the exhaust treatment devices are disposed in an isothermal box.

17. The exhaust system of claim 12 , wherein the exhaust treatment devices are positioned in parallel.

Assignments (14)
CHANGE OF NAME Recorded Aug 20, 2025
From: TENNECO AUTOMOTIVE OPERATING COMPANY INC.
To: TENNECO AUTOMOTIVE OPERATING COMPANY LLC
Reel/Frame 072553/0215 →
PATENT SECURITY AGREEMENT (ABL) Recorded Apr 7, 2023
From: TENNECO INC.; DRIV AUTOMOTIVE INC.; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL WORLD WIDE LLC; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 063268/0506 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS (FIRST LIEN) Recorded Nov 22, 2022
From: DRIV AUTOMOTIVE INC.; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL WORLD WIDE LLC; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; TENNECO INC.; THE PULLMAN COMPANY
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 061989/0689 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2022
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; TENNECO INTERNATIONAL HOLDING CORP.; THE PULLMAN COMPANY; TENNECO GLOBAL HOLDINGS INC.; CLEVITE INDUSTRIES INC.; TMC TEXAS INC.; CARTER AUTOMOTIVE COMPANY LLC; FEDERAL-MOGUL WORLD WIDE LLC; FELT PRODUCTS MFG. CO. LLC; MUZZY-LYON AUTO PARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL POWERTRAIN IP LLC; FEDERAL-MOGUL PISTON RINGS, LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL CHASSIS LLC; F-M MOTORPARTS TSC LLC; F-M TSC REAL ESTATE HOLDINGS LLC; FEDERAL-MOGUL VALVE TRAIN INTERNATIONAL LLC; FEDERAL-MOGUL SEVIERVILLE, LLC; BECK ARNLEY HOLDINGS LLC; FEDERAL-MOGUL FILTRATION LLC; FEDERAL-MOGUL FINANCING CORPORATION; FEDERAL-MOGUL PRODUCTS US LLC
Reel/Frame 061975/0218 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2022
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 061971/0156 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2022
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 061975/0031 →
SECURITY AGREEMENT Recorded Mar 17, 2021
From: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 055626/0065 →
CONFIRMATION OF TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENT RIGHTS (R/F 34674/0291) Recorded Feb 26, 2021
From: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
To: TENNECO AUTOMOTIVE OPERATING COMPANY INC.
Reel/Frame 055429/0503 →
SECURITY AGREEMENT Recorded Dec 1, 2020
From: TENNECO INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 054555/0592 →
RELEASE OF SECURITY INTEREST Recorded Nov 7, 2018
From: JPMORGAN CHASE BANK, N.A.
To: TENNECO AUTOMOTIVE OPERATING COMPANY INC.
Reel/Frame 048099/0716 →
CONFIRMATORY GRANT OF SECURITY INTERESTS IN UNITED STATES PATENTS Recorded Oct 9, 2018
From: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; TENNECO INTERNATIONAL HOLDING CORP.; THE PULLMAN COMPANY; TENNECO GLOBAL HOLDINGS INC.; CLEVITE INDUSTRIES INC.; TMC TEXAS INC.; CARTER AUTOMOTIVE COMPANY LLC; FEDERAL-MOGUL WORLD WIDE LLC; FELT PRODUCTS MFG. CO. LLC; MUZZY-LYON AUTO PARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL POWERTRAIN IP LLC; FEDERAL-MOGUL PISTON RINGS, LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL CHASSIS LLC; F-M MOTORPARTS TSC LLC; F-M TSC REAL ESTATE HOLDINGS LLC; FEDERAL-MOGUL VALVETRAIN INTERNATIONAL LLC; FEDERAL-MOGUL SEVIERVILLE, LLC; BECK ARNLEY HOLDINGS LLC; FEDERAL-MOGUL FILTRATION LLC; FEDERAL-MOGUL FINANCING CORPORATION; FEDERAL-MOGUL PRODUCTS US LLC
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL TRUSTEE
Reel/Frame 047223/0001 →
GRANT OF SECURITY INTEREST IN PATENT RIGHTS Recorded Jun 14, 2017
From: TENNECO AUTOMOTIVE OPERATING COMPANY INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 042809/0515 →
SECURITY INTEREST Recorded Dec 18, 2014
From: TENNECO AUTOMOTIVE OPERATING COMPANY INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 034674/0291 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 20, 2013
From: GOLIN, MICHAEL; DEGEORGE, JOHN; ZHENG, GUANYU; KOTRBA, ADAM J.
To: TENNECO AUTOMOTIVE OPERATING COMPANY INC.
Reel/Frame 030650/0285 →