IP Library Granted Patent US 9,368,840
Granted Patent B2
US 9,368,840 · App. 13/690,644 · Granted Jun 14, 2016

Method for maintaining the performance level of an electrochemical cell

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Quick Facts
Patent No.
US 9,368,840
App. No.
13/690,644
Granted
Jun 14, 2016
Kind
B2
Abstract

A method of maintaining the performance level of an electrochemical cell is described. The cell usually includes a negative electrode that includes an alkali metal; a positive electrode that includes at least one transition metal halide; a molten salt electrolyte based on an alkali metal haloaluminate; and a sodium ion-conducting solid electrolyte partitioning the positive electrode from the negative electrode. The method is based on a treatment regimen that includes the step of applying a series of electrical cycles to the cell, wherein the series includes at least one deep discharge of the cell. Each discharge of the cell is usually followed by recharging the cell to its available capacity.

Claims (19)

1. A method of maintaining a performance level of an electrochemical cell having a negative electrode that comprises an alkali metal; a positive electrode that comprises at least one transition metal halide; a molten salt electrolyte comprising an alkali metal haloaluminate; and a sodium ion-conducting solid electrolyte that partitions the positive electrode from the negative electrode,

wherein said method includes a treatment regimen comprising the step of applying a series of electrical cycles to the cell, including at least one deep discharge of at least about 80% of the cell's available capacity, followed by recharging the cell; and then

followed by at least two medium discharges, wherein each medium discharge is independently in the range of about 15% to about 45% of the cell's available capacity; and wherein each medium discharge is followed by recharging the cell;

wherein the treatment regimen is carried out after the cell has been maintained for a period of time under a float condition associated with a charging voltage; and wherein the cell is returned to a float condition after the treatment regimen is completed; and

wherein the “available capacity” of the cell is defined as the capacity discharged at a rate which would discharge the nominal, rated capacity of the cell to 1.8 volts (V) per cell, in 10 hours.

2. The method of claim 1 , wherein the deep discharge is carried out for a period of at least about 6 hours, until the cell reaches a minimum voltage that cannot support a pre-selected electrical load or power level.

3. The method of claim 1 , wherein the treatment regimen comprises a group of at least five medium discharges, at a pre-selected power level, following the deep discharge of the cell.

4. The method of claim 3 , wherein the treatment regimen further comprises at least one additional group of at least five medium discharges after the first group of medium discharges, wherein the additional group of medium discharges is carried out at a pre-selected power level different from that of the first group of medium discharges.

5. The method of claim 1 , wherein the treatment regimen is carried out automatically, in response to a measured output voltage of the cell, relative to a selected minimum voltage for the cell, at a selected rate over a selected cell discharge period.

6. The method of claim 1 , wherein the alkali metal haloaluminate comprises sodium tetrachloroaluminate; and the transition metal halide comprises a transition metal chloride.

7. The method of claim 6 , wherein the transition metal chloride is nickel chloride, iron chloride, or a combination of nickel chloride and iron chloride.

8. The method of claim 1 , wherein the solid electrolyte comprises beta″-alumina (beta double prime alumina).

9. The method of claim 1 , wherein the electrochemical cell is situated within an energy storage device that comprises a multitude of such cells, electrically connected to each other.

10. The method of claim 9 , wherein the treatment regimen is applied to all of the cells simultaneously.

11. The method of claim 9 , wherein the energy storage device is a sodium metal-halide battery.

12. A method of maintaining a performance level of a sodium-metal halide battery, comprising the step of applying a series of electrical cycles to the cell, including at least one deep discharge of at least about 80% of the cell's available capacity, followed by recharging the cell; and then followed by at least two medium discharges, wherein each medium discharge is independently in the range of about 15% to about 45% of the cell's available capacity; and wherein each medium discharge is followed by recharging the cell;

wherein the deep discharge is carried out after the cell has been maintained for a period of time under a float condition associated with a charging voltage; and wherein the cell is returned to a float condition after the step of applying a series of electrical cycles is completed; and

wherein the “available capacity” of the cell is defined as the capacity discharged at a rate which would discharge the nominal, rated capacity of the cell to 1.8 volts (V) per cell, in 10 hours.

13. The method of claim 12 , wherein the recharging of the cell may be a full recharge or a partial recharge.

Assignments (4)
QUITCLAIM ASSIGNMENT Recorded Apr 9, 2026
From: EDISON INNOVATIONS LLC
To: BUNKER HILL TECHNOLOGIES, LLC
Reel/Frame 074326/0549 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 26, 2025
From: GENERAL ELECTRIC COMPANY
To: GE INTELLECTUAL PROPERTY LICENSING, LLC
Reel/Frame 070636/0815 →
CHANGE OF NAME Recorded Mar 26, 2025
From: GE INTELLECTUAL PROPERTY LICENSING, LLC
To: DOLBY INTELLECTUAL PROPERTY LICENSING, LLC
Reel/Frame 070643/0907 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 20, 2025
From: DOLBY INTELLECTUAL PROPERTY LICENSING, LLC
To: EDISON INNOVATIONS, LLC
Reel/Frame 070293/0273 →