IP Library Granted Patent US 8,703,851
Granted Patent B2
US 8,703,851 · App. 13/693,066 · Granted Apr 22, 2014

Poly(phenylene ether) composition and article

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,703,851
App. No.
13/693,066
Granted
Apr 22, 2014
Kind
B2
Abstract

A composition includes specific amounts of a poly(phenylene ether), a radial block copolymer, a polystyrene-poly(ethylene-butylene)polystyrene triblock copolymer, an organophosphate ester, a hydrocarbon resin, and benzoin. The composition exhibits a desirable balance of multiaxial impact strength, light transmittance, and optical clarity, and it can be used to mold a variety of articles including animal cages, ink cartridges, tubes, pipes, and pipe fittings.

Claims (40)

1. A composition comprising:

30 to 60 weight percent of a poly(phenylene ether);

10 to 40 weight percent of a radial block copolymer of an alkenyl aromatic monomer comprising styrene and a conjugated diene comprising butadiene; wherein the radial block copolymer comprises 60 to 70 weight percent of poly(alkenyl aromatic) content and has a number average molecular weight of 50,000 to 70,000 atomic mass units;

5 to 20 weight percent of a polystyrene-poly(ethylene-butylene)-polystyrene triblock copolymer having a polystyrene content based on the weight of the triblock copolymer of 55 to 80 weight percent;

5 to 20 weight percent of an organophosphate ester selected from the group consisting of resorcinol bis(diphenyl phosphate), triphenyl phosphate, alkylated triphenyl phosphate, and combinations thereof;

a hydrocarbon resin selected from the group consisting of hydrogenated alicyclic hydrocarbon resins, hydrogenated terpene resins, and combinations thereof; wherein the hydrocarbon resin has a softening point of 120 to 180° C. measured according to ASTM E28; wherein the hydrocarbon resin is present in an amount effective to provide the composition with a multiaxial impact strength of at least 25 joules, measured at 23° C. according to ASTM D3763-08a; and

0.05 to 2 weight percent of benzoin;

wherein the composition comprises less than 0.5 weight percent tridecyl phosphite;

wherein the composition comprises less than or equal to 1 weight percent of fillers; and

wherein all weight percents are based on the total weight of the composition, unless a different weight basis is specified.

2. The composition of claim 1 , exhibiting

a multiaxial impact strength of at least 25 joules, measured at 23° C. according to ASTM D3763-08,

a haze of less than or equal to 15 percent, measured at 23° C. according to ASTM D1003-00 at a thickness of 3.2 millimeters, and

a transmittance of at least 75 percent, measured at 23° C. according to ASTM D1003-00 at a thickness of 3.2 millimeters.

3. The composition of claim 1 , excluding tridecyl phosphite.

4. The composition of claim 1 , wherein the polystyrene-poly(ethylene-butylene)-polystyrene triblock copolymer has a polystyrene content based on the weight of 60 to 75 weight percent.

5. The composition of claim 1 , wherein the hydrocarbon resin is a hydrogenated alicyclic hydrocarbon resin having a softening point of 120 to 135° C. measured according to ASTM E28 and is used in an amount of 6 to 10 weight percent.

6. The composition of claim 1 , wherein the hydrocarbon resin is a hydrogenated alicyclic hydrocarbon resin having a softening point of 135 to 145° C. measured according to ASTM E28 and is used in an amount of 4 to 10 weight percent.

7. The composition of claim 1 , wherein the hydrocarbon resin comprises a hydrogenated terpene resin having a softening point of 145 to 160° C. measured according to ASTM E28 and is used in an amount of 2 to 10 weight percent.

8. The composition of claim 1 , comprising less than or equal to 0.5 weight percent of a poly(phenylene ether)-polysiloxane block copolymer.

9. The composition of claim 1 , comprising less than or equal to 25 weight percent of total polyolefin, wherein total polyolefin consists of polyolefins and the polyolefin content of block copolymers comprising a poly(alkenyl aromatic) block and a polyolefin block.

10. The composition of claim 1 , comprising less than or equal to 0.5 weight percent of metal dialkylphosphinate.

11. The composition of claim 1 , comprising less than or equal to 1 weight percent of each of polyamides, polyolefins, and polyesters.

12. The composition of claim 1 ,

wherein the poly(phenylene ether) comprises poly(2,6-dimethyl-1,4-phenylene ether);

wherein the poly(phenylene ether) amount is 40 to 50 weight percent;

wherein the radial block copolymer amount is 20 to 30 weight percent;

wherein the polystyrene-poly(ethylene-butylene)-polystyrene triblock copolymer has a polystyrene content based on the weight of 60 to 75 weight percent;

wherein the polystyrene-poly(ethylene-butylene)-polystyrene triblock copolymer amount is 8 to 17 weight percent;

wherein the organophosphate ester is resorcinol bis(diphenyl phosphate);

wherein the organophosphate ester amount is 7 to 17 weight percent;

wherein the hydrocarbon resin comprises a hydrogenated terpene resin having a softening point of 145 to 160° C.;

wherein the hydrocarbon resin amount is 3 to 8 weight percent;

wherein the composition comprises less than or equal to 0.3 weight percent tridecyl phosphite; and

wherein the composition comprises less than or equal to 1 weight percent of fillers.

13. The composition of claim 12 , exhibiting

a multiaxial impact strength of at least 45 joules, measured at 23° C. according to ASTM D3763-08,

a haze of less than or equal to 5 percent, measured at 23° C. according to ASTM D1003-00 at a thickness of 3.2 millimeters, and

a transmittance of at least 80 percent, measured at 23° C. according to ASTM D1003-00 at a thickness of 3.2 millimeters.

14. An article comprising the composition of claim 1 .

Assignments (2)
CHANGE OF NAME Recorded Jun 6, 2016
From: SABIC INNOVATIVE PLASTICS IP B.V.
To: SABIC GLOBAL TECHNOLOGIES B.V.
Reel/Frame 038883/0816 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 15, 2013
From: BALFOUR, KIM G.
To: SABIC INNOVATIVE PLASTICS IP B.V.
Reel/Frame 029627/0714 →