IP Library Granted Patent US 9,056,316
Granted Patent B2
US 9,056,316 · App. 13/703,267 · Granted Jun 16, 2015

Semi-interpenetrating polymer network

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Quick Facts
Patent No.
US 9,056,316
App. No.
13/703,267
Granted
Jun 16, 2015
Kind
B2
Abstract

Semi-interpenetrating polymeric networks are described. More specifically, the semi-interpenetrating polymeric networks include at least two polymers that are closely associated. The first polymer is an ionic polymer that is not crosslinked. The second polymer is a cross-linked polymer that can be either another ionic polymer or a non-ionic polymer. Methods of making the semi-interpenetrating polymeric networks, articles containing the semi-interpenetrating polymeric networks, and methods of using the semi-interpenetrating polymeric networks are also described. The semi-interpenetrating polymeric networks can function as ion exchange resins.

Claims (36)

1. A polymeric material comprising a semi-interpenetrating polymeric network comprising:

an ionic first polymer having a first ionic group, wherein the ionic first polymer is a polymerized product of a first monomer composition comprising at least 50 weight percent of a first ionic monomer based on a total weight of monomers in the first monomer composition; and

a crosslinked second polymer prepared by free radical polymerization of a second monomer composition in the presence of the ionic first polymer, the second monomer composition comprising at least 30 weight percent of a crosslinking monomer based on a total weight of monomer in the second monomer composition,

wherein the semi-interpenetrating polymeric network is macroporous.

2. The polymeric material of claim 1 , wherein the polymeric material comprises at least 10 weight percent of the ionic first polymer.

3. The polymeric material of claim 1 , wherein the crosslinked second polymer has a second ionic group with a charge that is opposite that of the first ionic group.

4. The polymeric material of claim 1 , wherein the crosslinked second polymer is non-ionic.

5. The polymeric material of claim 1 , wherein the semi-interpenetrating polymeric network is in the form of a bead.

6. The polymeric material of claim 1 , wherein the ionic first polymer comprises poly(methacrylamidopropyltrimethylammonium chloride), poly(acrylamidopropyltrimethylammonium chloride), or poly(diallyldimethylammonium chloride).

7. The polymeric material of claim 1 , wherein the ionic first polymer comprises poly(2-acrylamido-2-methylpropanesulfonic acid) or a salt thereof.

8. A method of separating, purifying, or immobilizing an ionic material, the method comprising:

providing a semi-interpenetrating polymeric network that is macroporous, the semi-interpenetrating polymeric network comprising

an ionic first polymer having a first ionic group, wherein the ionic first polymer is a polymerized product of a first monomer composition comprising at least 50 weight percent of a first ionic monomer based on a total weight of monomers in the first monomer composition; and

a crosslinked second polymer prepared by free radical polymerization of a second monomer composition comprising at least 30 weight percent of a crosslinking monomer based on a total weight of monomer in the second monomer composition;

contacting the semi-interpenetrating polymer network with an ionic material having a charge that is opposite that of the first ionic group; and

adsorbing at least a portion of the ionic material on the semi-interpenetrating polymeric material.

9. The method of claim 8 , further comprising placing the semi-interpenetrating polymeric network in a column.

10. The method of claim 8 , further comprising disposing the semi-interpenetrating polymeric network on a surface of a filtration medium.

11. The method of claim 8 , further comprising incorporating the semi-interpenetrating polymeric network in a porous matrix.

12. The method of claim 8 , wherein the ionic material having the charge opposite that of the first ionic group is a biomolecule.

13. A method of preparing a semi-interpenetrating polymeric network, the method comprising:

forming an aqueous phase composition comprising

an ionic first polymer soluble in the aqueous phase composition, the ionic first polymer having a first ionic group, wherein the ionic first polymer is a polymerized product of a first monomer composition comprising at least 50 weight percent of a first ionic monomer based on a total weight of monomers in the first monomer composition;

a second monomer composition soluble in the aqueous phase composition and comprising at least 30 weight percent of a crosslinking monomer based on a total weight of monomer in the second monomer composition; and

an aqueous-based solvent composition;

suspending the aqueous phase composition in an organic phase comprising a non-polar organic solvent; and

polymerizing the second monomer composition in the presence of the ionic first polymer to form particles of a semi-interpenetrating polymer network, wherein the semi-interpenetrating polymeric network is macroporous.

14. An article comprising:

a porous support; and

semi-interpenetrating polymeric network particles incorporated into the porous support, on a surface of the porous support, or a combination thereof, the semi-interpenetrating polymeric network particles comprising

an ionic first polymer having a first ionic group, wherein the ionic first polymer is a polymerized product of a first monomer composition comprising at least 50 weight percent of a first ionic monomer based on a total weight of monomers in the first monomer composition; and

a crosslinked second polymer prepared by free radical polymerization of a second monomer composition in the presence of the ionic first polymer, the second monomer composition comprising at least 30 weight percent of a crosslinking monomer based on a total weight of monomer in the second monomer composition,

wherein the semi-interpenetrating polymeric network particles are macroporous.

15. The article of claim 14 , wherein the porous support is a membrane, filter medium, or porous matrix.

16. The article of claim 14 , wherein the porous support comprises a fibrillated polymer.

17. The article of claim 16 , wherein the fibrillated polymer comprises a polyolefin or polytetrafluorethylene.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 1, 2024
From: 3M INNOVATIVE PROPERTIES COMPANY
To: SOLVENTUM INTELLECTUAL PROPERTIES COMPANY
Reel/Frame 066430/0193 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 10, 2012
From: LAWSON, DEL R.; HEMBRE, JAMES I.; RASMUSSEN, JERALD K.; BOTHOF, CATHERINE A.; SESHADRI, KANNAN; FITZSIMONS, ROBERT T., JR.; RABINS, ANDREW W.; ANSERA, TAIB K.
To: 3M INNOVATIVE PROPERTIES COMPANY
Reel/Frame 029438/0987 →