IP Library Granted Patent US 9,072,993
Granted Patent B2
US 9,072,993 · App. 13/703,860 · Granted Jul 7, 2015

Filter medium equipped with porous film, method of manufacturing same, filter pack, and filter unit

Inventors: Kunihiko Inui (Settsu, JP); Yoshiyuki Shibuya (Yuki, JP); Shunji Kasai (Settsu, JP); Taku Yamanaka (Settsu, JP)
Assignee: Daikin Industries, Ltd.
B01D39/1692B01D46/543B01D2275/10B01D2239/1291B01D46/521B01D46/54B01D2239/0654B01D2239/1208B01D2239/1216
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Quick Facts
Patent No.
US 9,072,993
App. No.
13/703,860
Granted
Jul 7, 2015
Kind
B2
Abstract

A filter medium includes a porous film and a support material supporting the porous film. The porous film includes polytetrafluoroethylene, has an average pore diameter of at least 2.5 μm, and has a porosity of at least 95%. A pressure loss is less than 100 Pa when air is passed through the filter medium at a velocity of 5.3 cm/sec. A collection efficiency of NaCl particles is at least 95% when air including NaCl particles with a particle diameter of 0.3 μm is passed through the filter medium at a velocity of 5.3 cm/sec. A PF value is at least 30, where PF={−log [(100−collection efficiency (%))/100]/pressure loss (Pa)}×1000. A dust holding capacity of polyalphaolefin particles held in the filter medium is at least 15 g/m 2 when air including polyalphaolefin particles with a count median diameter of 0.25 μm is continuously passed through the filter medium at a velocity of 5.3 cm/sec and pressure loss reaches 300 Pa.

Claims (14)

1. A filter medium comprising:

a porous film including polytetrafluoroethylene, having an average pore diameter of at least 2.5 μm, and having a porosity of at least 95%; and

a support material supporting the porous film,

a pressure loss being less than 100 Pa when air is passed through the filter medium at a velocity of 5.3 cm/sec,

a collection efficiency of NaCl particles being at least 95% when air including NaCl particles with a particle diameter of 0.3 μm is passed through the filter medium at a velocity of 5.3 cm/sec,

a PF value being at least 30, where PF={−log [(100−collection efficiency (%))/100]/pressure loss (Pa)}×1000, and

a dust holding capacity of polyalphaolefin particles held in the filter medium being at least 15 g/m 2 when air including polyalphaolefin particles with a count median diameter of 0.25 μm is continuously passed through the filter medium at a velocity of 5.3 cm/sec and pressure loss reaches 300 Pa.

2. The filter medium according to claim 1 , wherein

the porous film mainly includes modified polytetrafluoroethylene.

3. The filter medium according to claim 2 , wherein

the modified polytetrafluoroethylene is a copolymer of tetrafluoroethylene and perfluoroalkyl vinyl ether.

4. A filter pack including the filter medium according to claim 1 , the filter medium being shaped into a predetermined shape.

5. A filter unit including e filter pack according to claim 4 , the filter unit further comprising

a frame body in which the filter pack is stored.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 12, 2012
From: INUI, KUNIHIKO; SHIBUYA, YOSHIYUKI; KASAI, SHUNJI; YAMANAKA, TAKU
To: DAIKIN INDUSTRIES, LTD.
Reel/Frame 029456/0299 →
Priority Claims (2)
JP 2010-138679 · Jun 17, 2010 · national
JP 2010-258004 · Nov 18, 2010 · national
Continuity (1)
Related Publication 20130097982A1 · Apr 25, 2013