IP Library Granted Patent US 8,962,993
Granted Patent B2
US 8,962,993 · App. 13/708,791 · Granted Feb 24, 2015

High efficiency multijunction solar cells

Inventors: Rebecca Elizabeth Jones-Albertus (Mountain View, CA); Pranob Misra (Santa Clara, CA); Michael J. Sheldon (Cortaro, AZ); Homan B. Yuen (Santa Clara, CA); Ting Liu (San Jose, CA); Daniel Derkacs (Sunnyvale, CA); Vijit Sabnis (Cupertino, CA); Michael West Wiemer (Campbell, CA); Ferran Suarez (San Jose, CA)
Assignee: Solar Junction Corporation
H01L31/1876H01L31/06H01L31/078H01L31/1852H01L31/0687H01L31/0693H01L31/1844H01L31/1856Y02E10/544
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,962,993
App. No.
13/708,791
Granted
Feb 24, 2015
Kind
B2
Abstract

Multijunction solar cells having at least four subcells are disclosed, in which at least one of the subcells comprises a base layer formed of an alloy of one or more elements from group III on the periodic table, nitrogen, arsenic, and at least one element selected from the group consisting of Sb and Bi, and each of the subcells is substantially lattice matched. Methods of manufacturing solar cells and photovoltaic systems comprising at least one of the multijunction solar cells are also disclosed.

Claims (42)

1. A photovoltaic cell comprising at least four subcells, wherein,

at least one of the at least four subcells comprises a base layer formed of Ga 1-x In x N y As 1-y-z Sb z , in which values for x, y and z are 0.08≦x≦0.24, 0.02≦y≦0.05, and 0.001≦z≦0.014; and

each of the at least four subcells is lattice matched to each of the other subcells.

2. The photovoltaic cell of claim 1 , wherein each of the at least four subcells is lattice matched to a material selected from the group consisting of Si, Ge, SiGe, GaAs, and InP.

3. The photovoltaic cell of claim 1 , wherein the least one subcell is characterized by a bandgap selected from the group consisting of 0.7 eV to 1.1 eV, 0.8 to 0.9 eV, 0.9 eV to 1.0 eV, 0.9 eV to 1.3 eV, 1.0 eV to 1.1 eV, 1.0 eV to 1.2 eV, 1.1 eV to 1.2 eV, 1.1 eV to 1.4 eV, and 1.2 eV to 1.4 eV.

4. The photovoltaic cell of claim 1 , wherein the base layer of another subcell of the at least four subcells is formed of Ga 1-x In x N y As 1-y-z Sb z , in which values for x, y and z are 0.01≦x≦0.18, 0.005≦y≦0.05, and 0.001≦z≦0.03.

5. The photovoltaic cell of claim 1 , wherein

a first subcells comprises a base layer formed of Ga 1-x In x N y As 1-y-z Sb z , in which values for x, y and z are 0.08≦x≦0.24, 0.02≦y≦0.05 , and 0.001≦z≦0.014; and wherein the band gap of the first subcell is between 0.7 eV and 1.1 eV; and

a second subcell comprises a base layer formed of an alloy of one or more elements from group III on the periodic table, nitrogen, arsenic, and at least one element selected from the group consisting of Sb and Bi, and wherein the band gap of the second subcell is between 0.9 eV and 1.3 eV, and wherein the band gap of the second subcell is greater than the band gap of the first subcell.

6. The photovoltaic cell of claim 5 , wherein

the first subcells is characterized by a first band gap of 0.9 eV to 1.0 eV; and

a second subcells is characterized by a second band gap of 1.1 eV to 1.2 eV.

7. The photovoltaic cell of claim 5 , wherein the second subcell comprises a base layer formed of a material selected from the group consisting of GaInNAsSb, GaInNAsBi, GaInNAsSbBi, GaNAsSb, GaNAsBi, and GaNAsSbBi.

8. A photovoltaic cell comprising:

a first subcell having a first base layer formed of a material selected from the group consisting of Ge, SiGe(Sn), and Ga 1-x In x N y As 1-y-z Sb z , in which values for x, y and z are 0.08≦x ≦0.24, 0.02≦y≦0.05 and 0.001≦z≦0.014, and characterized by a band gap of 0.7 eV to 1.1 eV;

a second subcell having a second base layer overlying the first subcell, wherein the second base layer is formed of an alloy of one or more elements from group III on the periodic table, nitrogen, arsenic, and at least one element selected from the group consisting of Sb and Bi, and characterized by a band gap of 0.9 eV to 1.3 eV;

a third subcell having a third base layer overlying the second subcell, wherein the third base layer is formed of a material selected from the group consisting of GaInPAs and (Al,In)GaAs, and characterized by a band gap from 1.4 eV to 1.7 eV; and

a fourth subcell having a fourth base layer overlying the third subcell, wherein the fourth base layer is formed of (Al)InGaP and characterized by a band gap from 1.9 eV to 2.2 eV;

wherein the first base layer, the second base layer, or the first base layer and the second base layer are formed of Ga 1-x In x N y As 1-y-z Sb z , in which values for x, y and z are 0.08≦x ≦0.24, 0.02≦y≦0.05 and 0.001≦z≦0.014.

9. The photovoltaic cell of claim 8 , wherein the band gap of the first base layer is 0.7 eV to 0.9 eV, the band gap of the second base layer is 1.0 eV to 1.2 eV, the band gap of the third base layer is 1.5 eV to 1.6 eV, and the band gap of the fourth base layer is 1.9 eV to 2.1 eV.

10. The photovoltaic cell of claim 8 , wherein each of the four subcells is lattice matched to a material selected from the group consisting of Ge and GaAs.

11. A photovoltaic cell comprising:

a first subcell having a first base layer formed of a material selected from the group consisting of Ge, SiGe(Sn) and Ga 1-x In x N y As 1-y-z Sb z , in which values for x, y and z are 0.08≦x ≦0.24, 0.02≦y≦0.05 and 0.001≦z≦0.014, and characterized by a band gap of 0.7 eV to 1.1 eV;

a second subcell having a second base layer overlying the first subcell, wherein the second base layer is formed of an alloy of one or more elements from group III on the periodic table, nitrogen, arsenic, and at least one element selected from the group consisting of Sb and Bi, and characterized by a band gap of 0.9 eV to 1.3 eV;

a third subcell having a third base layer overlying the second subcell, wherein the third base layer is formed of a material selected from the group consisting of GaInPAs, (Al,In)GaAs, and an alloy of one or more elements from group III on the periodic table, nitrogen, arsenic, and at least one element selected from the group consisting of Sb and Bi, and characterized by a band gap of 1.2 eV to 1.6 eV;

a fourth subcell having a fourth base layer overlying the third subcell, wherein the fourth base layer is formed of a material selected from the group consisting of GaInPAs and (Al,In)GaAs, and characterized by a band gap from 1.6 eV to 1.9 eV; and

a fifth subcell having a fifth base layer overlying the fourth subcell, wherein the fifth base layer is formed of (Al)InGaP and characterized by a band gap from 1.9 eV to 2.2 eV;

wherein the first base layer, the second base layer, or the first base layer and the second base layer are formed of Ga 1-x In x N y As 1-y-z Sb z , in which values for x, y and z are 0.08≦x ≦0.24, 0.02≦y≦0.05 and 0.001≦z≦0.014.

12. A photovoltaic cell comprising:

a first subcell having a first base layer formed of a material selected from the group consisting of Ge, SiGe(Sn), and Ga 1-x In x N y As 1-y-z Sb z , in which values for x, y and z are 0.08≦x ≦0.24, 0.02≦y≦0.05 and 0.001≦z≦0.014, and characterized by a band gap of 0.7 eV to 1.1 eV;

a second subcell having a second base layer overlying the first subcell, wherein the second base layer is formed of an alloy of one or more elements from group III on the periodic table, nitrogen, arsenic, and at least one element selected from the group consisting of Sb and Bi, and characterized by a band gap of 0.9 eV to 1.3 eV;

a third subcell having a third base layer overlying the second subcell, wherein the third base layer is formed of a material selected from the group consisting of GaInPAs, (Al,In)GaAs, and an alloy of one or more elements from group III on the periodic table, nitrogen, arsenic, and at least one element selected from the group consisting of Sb and Bi, and characterized by a band gap of 1.1 eV to 1.5 eV;

a fourth subcell having a fourth base layer overlying the third subcell, wherein the fourth base layer is formed of a material selected from the group consisting of (Al,In)GaAs and (Al)InGa(P)As, and characterized by a band gap from 1.4 eV to 1.7 eV;

a fifth subcell having a fifth base layer overlying the fourth subcell, wherein the fifth base layer is formed of a material selected from the group consisting of (Al)InGaP and Al(In)Ga(P)As, and characterized by a band gap from 1.6 eV to 2.0 eV; and

a sixth subcell having a sixth base layer overlying the fifth subcell, wherein the sixth base layer is formed of (Al)InGaP, and characterized by a band gap from 1.9 eV to 2.3 eV;

wherein the first base layer, the second base layer, or the first base layer and the second base layer are formed of Ga 1-x In x N y As 1-y-z Sb z , in which values for x, y and z are 0.08≦x ≦0.24, 0.02≦y≦0.05 and 0.001≦z≦0.014.

13. A photovoltaic system comprising at least one photovoltaic cell of claim 1 .

14. The photovoltaic cell of claim 1 , wherein the at least one subcell is characterized by a thickness from 2 μm to 3 μm.

15. The photovoltaic cell of claim 1 , wherein the at least one subcell is characterized by a thickness from 1.5 μm to 3.5 μm.

16. A photovoltaic apparatus comprising at least one photovoltaic cell of claim 8 .

17. A photovoltaic apparatus comprising at least one photovoltaic cell of claim 11 .

18. A photovoltaic apparatus comprising at least one photovoltaic cell of claim 12 .

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 26, 2023
From: ARRAY PHOTONICS, INC.
To: CACTUS MATERIALS, INC.
Reel/Frame 063788/0001 →
CHANGE OF NAME Recorded Oct 4, 2019
From: SOLAR JUNCTION CORPORATION
To: ARRAY PHOTONICS, INC.
Reel/Frame 050634/0497 →
RELEASE OF SECURITY INTEREST Recorded Feb 7, 2014
From: LIGHTHOUSE CAPITAL PARTNERS VI, L.P.
To: SOLAR JUNCTION CORPORATION
Reel/Frame 032173/0819 →
SECURITY AGREEMENT Recorded Jun 19, 2013
From: SOLAR JUNCTION CORPORATION
To: LIGHTHOUSE CAPITAL PARTNERS VI, L.P.
Reel/Frame 030659/0653 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 11, 2012
From: JONES-ALBERTUS, REBECCA ELIZABETH; MISRA, PRANOB; YUEN, HOMAN B.; LIU, TING; DERKACS, DANIEL; SABNIS, VIJIT; WIEMER, MICHAEL WEST; SUAREZ, FERRAN; SHELDON, MICHAEL J.
To: SOLAR JUNCTION CORPORATION
Reel/Frame 029446/0909 →
Continuity (3)
Continuation 13678389 · Nov 15, 2012
Provisional Application 61559982 · Nov 15, 2011
Related Publication 20130118546A1 · May 16, 2013