Relay acoustical noise reduction system
View Patent ↗A system for controlling a relay to reduce acoustic noise of connections and disconnections being made within the relay. An impact of closing and opening contacts in a relay may cause the acoustic noise. For instance, when a relay coil causes the contacts to come together for a connection, an acoustic noise may occur. When the relay coil causes the contacts to separate for breaking a connection, another acoustic noise may occur. Reduction of acoustic noise may be realized by controlling movement of the contacts. The present system may control current to the relay coil to slow the movement of contacts while closing and opening to reduce the acoustic noise.
1. A method for reducing contact noise in a relay, comprising:
restraining movement of one or more contacts relative to another one or more contacts of a relay upon a connection or disconnection of a source of current to a coil of the relay to reduce contact noise; and
wherein:
restraining movement of the one or more contacts relative to the other one or more other contacts upon the connection of the source of current comprises diverting a portion of an initial current destined for the coil for a first period of time; and
restraining movement of the one or more contacts relative to the other one or more other contacts upon the disconnection of the source of current comprises continuing a portion of a final current to the coil for a second period of time.
2. The method of claim 1 , wherein the connection or disconnection of the source to the coil is provided by a switch connected to the source of current and to the coil.
3. The method of claim 1 , wherein:
the first period of time is provided by a time constant of a first resistive capacitive circuit; and
the second period of time is provided by a time constant of a second resistive capacitive circuit.
4. The method of claim 1 , wherein:
diverting a portion of the initial current destined for the coil is accomplished by a circuit connected in parallel with the coil that begins with a conductance sufficient to conduct some of the current that would otherwise be conducted by the coil upon the connection of the source of current to the coil; and
continuing a portion of the final current to the coil is accomplished by a circuit connected in parallel with the switch that begins with a conductance sufficient to conduct some of the current that was otherwise conducted by the switch before the disconnection of the source of current.
5. The method of claim 1 , wherein:
a magnitude of a diverted portion of the initial current destined for the coil varies from a first value to a second value during the first period of time; and
a magnitude of a continued portion of the final current to the coil varies from a third value to a fourth value;
the first value is equal to or greater than the second value; and
the third value is equal to or greater than the fourth value.
6. A relay contact noise reduction system comprising:
a switch connected to a relay;
a suppressor connected to the relay; and
a sustainer connected to the relay; and
wherein:
the suppressor hinders current flow to the relay upon a connection of current from the switch to the relay for a first predetermined period of time; and
the sustainer maintains a current flow to the relay upon disconnection of current from the switch to the relay for a second predetermined amount of time.
7. The system of claim 6 , wherein:
hindering current flow in the relay upon connection of current from the switch to the relay reduces noise caused by relay contacts coming in contact with each other; and
maintaining current flow in the relay upon disconnection of current from the switch to the relay reduces noise caused by relay contacts breaking contact from each other.
8. The system of claim 6 , wherein:
the first predetermined amount of time is based on a time constant of a resistor and capacitor circuit; and
the second predetermined amount of time is based on a time constant of a resistor and capacitor circuit.
9. The system of claim 8 , wherein:
the suppressor hinders the current flow but with an increasing magnitude of the current during the first determined amount of time; and
the sustainer maintains the current flow but with a decreasing magnitude of the current during the second determined amount of time.
10. The system of claim 6 , wherein:
the suppressor comprises:
a first variable current control circuit; and
a first resistor capacitor circuit connected to an input of the first variable current control circuit; and
the sustainer comprises:
a second variable current control circuit; and
a second resistor capacitor circuit connected to an input of the second variable current control circuit.
11. The system of claim 6 , wherein:
the current switch connects and disconnects a voltage supply to the relay;
the suppressor diverts current from the relay during an initial connection of the voltage supply to the relay; and
the sustainer provides current to the relay during an initial disconnection of the voltage supply from the relay.
12. The system of claim 6 , wherein:
hindering current flow in the relay upon connection reduces a speed of the relay contacts coming into connection with each other; and
maintaining current flow in the relay upon disconnection of current from the switch to the relay reduces a speed of relay contacts breaking from each other.
13. A relay acoustical noise reduction circuit comprising:
a current switch having a connection for a drive signal and a connection to a coil of a relay having at least one pair of contacts;
a first capacitor based current control circuit having a connection to the coil of the relay; and
wherein:
the first capacitor based current control circuit minimizes acoustic noise of a pair of contacts by controlling current to the coil of the relay;
the drive signal is a voltage that has a first magnitude to close the relay and a second magnitude to open the relay;
to close the relay is to bring a pair of contacts in contact with each other;
to open the relay is to separate a pair contacts from contact with each other; and
the circuit further comprises:
a second capacitor based current control circuit having a connection to the coil of the relay; and
wherein:
the first capacitor based current control circuit sustains a current flow through the coil for a first period of time after the current switch receives the voltage having the second magnitude to open the relay; and
the second capacitor based current control circuit suppresses a current flow through the coil for a second period of time after the current switch receives the voltage having the first magnitude to close the relay.
14. The circuit of claim 13 , wherein:
the first period of time is determined by a time constant of a first capacitance and a first resistance; and
the second period of time is determined by a time constant of a second capacitance and a second resistance.
15. The circuit of claim 13 , wherein when the current switch discontinues a flow of current in the coil, the first capacitor based current control circuit sustains a flow of current at a first magnitude that decreases during the first period of time to a second magnitude.
16. The circuit of claim 13 , wherein when the current switch begins a flow of current in the coil, the second capacitor based current control circuit suppresses the flow of current at a first magnitude that increases during the second period of time to a second magnitude.
17. The circuit of claim 13 , wherein the first capacitor based current control circuit sustains the current flow through the coil for the first period of time after the current switch receives the voltage having the second magnitude to open the relay, to permit contacts of the relay to break away from each other slowly to minimize acoustic noise of the contacts.
18. The circuit of claim 13 , wherein the second capacitor based current control circuit suppresses a current flow through the coil for the second period of time after the current switch receives the voltage having the first magnitude to close the relay, to permit contacts of the relay to come together slowly to minimize acoustic noise of the contacts.