IP Library Granted Patent US 9,220,542
Granted Patent B2
US 9,220,542 · App. 13/713,137 · Granted Dec 29, 2015

System and method for a lockable polyaxial driver tool

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,220,542
App. No.
13/713,137
Filed
Dec 13, 2012
Granted
Dec 29, 2015
Kind
B2
Art Unit
3733
USPC
606/86A
Abstract

A polyaxial driver system for inserting and setting the angular orientation of an implant includes an elongated component and a distal component. The elongated component extends along a main axis and includes an elongated tubular sheath and an elongated shaft disposed within the tubular sheath. The distal component is pivotally connected to a distal end of the elongated shaft and includes a tubular body extending along the main axis and a spherical head dimensioned to fit and move freely within the tubular body. A proximal end of the elongated shaft includes a first set of outer threads and a proximal end of the elongated tubular sheath includes inner threads shaped and dimensioned to engage the first set of outer threads of the elongated shaft. Rotating the elongated tubular sheath clockwise or counter-clockwise moves the elongated shaft forward or backward along the main axis, respectively.

Claims (34)

1. A polyaxial driver system for inserting and setting the angular orientation of an implant comprising:

an elongated component extending along a main axis and comprising an elongated tubular sheath and an elongated shaft disposed within the tubular sheath;

a distal component configured to be pivotally connected to a distal end of the elongated shaft and comprising a tubular body extending along said main axis and a spherical head dimensioned to fit and move freely within the tubular body; and

wherein a proximal end of the elongated shaft comprises a first set of outer threads and a proximal end of the elongated tubular sheath comprises inner threads shaped and dimensioned to engage the first set of outer threads of the elongated shaft and wherein rotating the elongated tubular sheath clockwise or counter-clockwise moves the elongated shaft forward or backward along the main axis, respectively;

wherein the distal end of the elongated shaft comprises a second set of outer threads and wherein said second set of outer threads are shaped and dimensioned to engage inner threads formed in the distal component and wherein rotating the elongated shaft clockwise or counter-clockwise causes said second set of outer threads to engage or disengage the inner threads of the distal component and thereby the elongated shaft engages or disengages the distal component, respectively;

wherein the spherical head is configured to move longitudinally along the main axis and to pivot relative to the main axis within the tubular body; and

wherein the system further comprises a setscrew having a threaded body and head and wherein the tubular body of the distal component comprises a slot extending along the main axis and having a width smaller the diameter of the setscrew head and larger than the diameter of the setscrew threaded body.

2. The system of claim 1 , wherein the spherical head further comprises a threaded opening dimensioned to receive the setscrew and wherein screwing the setscrew into the spherical head threaded opening secures the position and angular orientation of the spherical head within the tubular body and relative to the main axis.

3. The system of claim 1 , further comprising a rod extending from the spherical head and wherein the spherical head is oriented within the tubular body of the distal component so that the rod is positioned outside of the tubular body at all times.

4. The system of claim 3 , wherein said rod comprises outer threads shaped and dimensioned to engage inner threads formed within an opening of an implant.

5. The system of claim 3 , wherein said rod comprises a bayonet connector and is configure to connect to an implant via the bayonet connector.

6. The system of claim 5 , wherein said handle comprises a cylindrical body having a thumb indentation configured to provide tactile control of the orientation of an implant attached to the distal component.

7. The system of claim 1 , further comprising a handle configured to be attached to the proximal end of the elongated shaft.

8. The system of claim 1 , wherein a distal end of the tubular sheath comprises the tubular body of the distal component.

9. A method for inserting and setting the angular orientation of an implant comprising:

providing an elongated component extending along a main axis and comprising an elongated tubular sheath and an elongated shaft disposed within the tubular sheath;

providing a distal component and pivotally connecting the distal component to a distal end of the elongated shaft;

wherein the distal component comprises a tubular body extending along said main axis and a spherical head dimensioned to fit and move freely within the tubular body; and

wherein a proximal end of the elongated shaft comprises a first set of outer threads and a proximal end of the elongated tubular sheath comprises inner threads shaped and dimensioned to engage the first set of outer threads of the elongated shaft and wherein rotating the elongated tubular sheath clockwise or counter-clockwise moves the elongated shaft forward or backward along the main axis, respectively;

wherein the distal end of the elongated shaft comprises a second set of outer threads and wherein said second set of outer threads are shaped and dimensioned to engage inner threads formed in the distal component and wherein rotating the elongated shaft clockwise or counter-clockwise causes said second set of outer threads to engage or disengage the inner threads of the distal component and thereby the elongated shaft engages or disengages the distal component, respectively;

wherein the spherical head is configured to move longitudinally along the main axis and to pivot relative to the main axis within the tubular body; and

providing a setscrew having a threaded body and head and wherein the tubular body of the distal component comprises a slot extending along the main axis and having a width smaller the diameter of the setscrew head and larger than the diameter of the setscrew threaded body.

10. The method of claim 9 , wherein the spherical head further comprises a threaded opening dimensioned to receive the setscrew and wherein screwing the setscrew into the spherical head threaded opening secures the position and angular orientation of the spherical head within the tubular body and relative to the main axis.

11. The method of claim 10 further comprising:

attaching an implant to the distal component;

setting and locking the position and angular orientation of the distal component relative to the main axis;

rotating the elongated tubular sheath clockwise to move the elongated shaft forward along the main axis over the setscrew; and

inserting the implant.

12. The method of claim 9 , further comprising providing a rod extending from the spherical head and wherein the spherical head is oriented within the tubular body of the distal component so that the rod is positioned outside of the tubular body at all times.

13. The method of claim 12 , wherein said rod comprises outer threads shaped and dimensioned to engage inner threads formed within an opening of an implant.

14. The method of claim 12 , wherein said rod comprises a bayonet connector and is configure to connect to an implant via the bayonet connector.

15. The method of claim 9 , further comprising providing a handle configured to be attached to the proximal end of the elongated shaft.

16. The method of claim 15 , wherein said handle comprises a cylindrical body having a thumb indentation configured to provide tactile control of the orientation of an implant attached to the distal component.

17. The method of claim 9 , wherein a distal end of the tubular sheath comprises the tubular body of the distal component.

Assignments (12)
SECURITY INTEREST Recorded Jul 10, 2023
From: TECOMET INC.; SYMMETRY MEDICAL MANUFACTURING INC.; SYMMETRY MEDICAL INC.
To: PNC BANK, NATIONAL ASSOCIATION
Reel/Frame 064236/0110 →
SECURITY INTEREST Recorded Jul 10, 2023
From: TECOMET INC.; SYMMETRY MEDICAL MANUFACTURING INC.; SYMMETRY MEDICAL INC.
To: HPS INVESTMENT PARTNERS, LLC, AS ADMINISTRATIVE AGENT
Reel/Frame 064239/0169 →
RELEASE OF SECURITY INTEREST Recorded Jul 10, 2023
From: JEFFERIES FINANCE LLC, AS COLLATERAL AGENT
To: TECOMET INC.; SYMMETRY MEDICAL MANUFACTURING INC.; SYMMETRY MEDICAL INC.
Reel/Frame 064239/0203 →
RELEASE OF SECURITY INTEREST Recorded Jul 10, 2023
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
To: TECOMET INC.; SYMMETRY MEDICAL MANUFACTURING INC.; SYMMETRY MEDICAL INC.
Reel/Frame 064239/0266 →
RELEASE OF FIRST LIEN SECURITY INTEREST Recorded May 2, 2017
From: CREDIT SUISSE AG, CAYMAN ISIANDS BRANCH
To: TECOMET INC.; SYMMETRY MEDICAL INC.; SYMMETRY MEDICAL MANUFACTURING INC.; MOUNTAINSIDE MEDICAL COLORADO, LLC; NEIPAL ENTERPRISES, INC.
Reel/Frame 042386/0363 →
SECURITY AGREEMENT Recorded May 2, 2017
From: TECOMET INC.; SYMMETRY MEDICAL MANUFACTURING INC.; SYMMETRY MEDICAL INC.
To: JEFFERIES FINANCE LLC, AS COLLATERAL AGENT
Reel/Frame 042386/0154 →
RELEASE OF SECOND LIEN SECURITY INTEREST Recorded May 2, 2017
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
To: TECOMET INC.; SYMMETRY MEDICAL INC.; SYMMETRY MEDICAL MANUFACTURING INC.; MOUNTAINSIDE MEDICAL COLORADO, LLC; NEIPAL ENTERPRISES, INC.
Reel/Frame 042386/0407 →
SECURITY INTEREST Recorded May 1, 2017
From: TECOMET INC.; SYMMETRY MEDICAL INC.; SYMMETRY MEDICAL MANUFACTURING INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 042380/0915 →
SECOND LIEN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Dec 9, 2014
From: SYMMETRY MEDICAL INC.
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS AGENT
Reel/Frame 034546/0126 →
FIRST LIEN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Dec 9, 2014
From: SYMMETRY MEDICAL INC.
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS AGENT
Reel/Frame 034546/0082 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 2, 2014
From: SYMMETRY MEDICAL, INC.
To: SYMMETRY MEDICAL MANUFACTURING, INC.
Reel/Frame 034311/0966 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 26, 2014
From: KERBOUL, GUILLAUME; TRUSCOTT, JAMES W.; WEEKES, STUART
To: SYMMETRY MEDICAL, INC.
Reel/Frame 034268/0437 →