IP Library Granted Patent US 9,341,098
Granted Patent B2
US 9,341,098 · App. 13/713,349 · Granted May 17, 2016

Automotive catalytic aftertreatment system

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Quick Facts
Patent No.
US 9,341,098
App. No.
13/713,349
Granted
May 17, 2016
Kind
B2
Abstract

A catalytic aftertreatment system for a diesel engine exhaust gas is described. The system comprises a diesel oxidation catalyst (DOC) and an aftertreatment device located downstream of the diesel oxidation catalyst (DOC), which aftertreatment device requires periodic heat treatment, and means to generate a temperature increase within the aftertreatment device, said diesel oxidation catalyst (DOC) comprising an upstream zone of length from 0.5 to 2 inches (12.7-50.81 mm) of higher oxidation activity for hydrocarbons (HC) than the remainder of the diesel oxidation catalyst (DOC).

Claims (15)

1. A catalytic aftertreatment system for a diesel engine exhaust gas, said system comprising a diesel oxidation catalyst (DOC) and an aftertreatment device located downstream of the diesel oxidation catalyst (DOC), which aftertreatment device requires periodic heat treatment, and means to generate a temperature increase within the aftertreatment device, said diesel oxidation catalyst (DOC) having a diameter of from 4 to 15 inches and a length of from 2.5 to 10 inches, said diesel oxidation catalyst (DOC) comprising:

a catalyst composition supported on a substrate unit, wherein the catalyst composition comprises platinum, palladium and one or more support materials selected from the group consisting of alumina, silica, alumina, cerium, ceria-zirconia and titania and does not include a hydrocarbon adsorbent;

an upstream zone of the catalyst composition and a remainder;

wherein the upstream zone has a concentration of platinum (Pt) that is greater than the concentration of platinum (Pt) in the remainder; and

wherein the upstream zone has a length of 0.5 to 1.5 inches (12.7-38.1 mm), and is of higher oxidation activity for hydrocarbons (HC) than the remainder; and

the weight ratio of platinum (Pt) to palladium (Pd) in the remainder is 1:3 to 5:1.

2. The catalytic aftertreatment system according to claim 1 wherein the diesel oxidation catalyst comprises a mixture of platinum (Pt) and palladium (Pd), or an alloy of platinum (Pt) and palladium (Pd).

3. The catalytic aftertreatment system according to claim 1 , wherein the platinum group metal (PGM) concentration of the upstream zone is from 10 to 150 g ft −3 .

4. The catalytic aftertreatment system according to claim 1 , wherein the aftertreatment device is a soot filter.

5. The catalytic aftertreatment system according to claim 1 , wherein the aftertreatment device is a catalyst unit for selective catalytic reduction (SCR).

6. The catalytic aftertreatment system according to claim 1 , further comprising a heavy duty diesel engine.

7. The catalytic aftertreatment system according to claim 1 , wherein the concentration of palladium (Pd) in the upstream zone is less than the concentration of palladium (Pd) in the remainder.

8. The catalytic aftertreatment system according to claim 1 , wherein the remainder of the diesel oxidation catalyst (DOC) comprises a plurality of zones.

9. The catalytic aftertreatment system according to claim 1 , wherein the remainder of the diesel oxidation catalyst (DOC) comprises a plurality of layers.

10. A vehicle comprising a diesel engine and a catalytic aftertreatment system according to claim 1 .

Assignments (2)
CHANGE OF ADDRESS Recorded Jan 14, 2026
From: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
To: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
Reel/Frame 074703/0733 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 10, 2013
From: COLE, KIERAN JOHN; NEWMAN, COLIN RUSSELL; SAVAGE, RUTH SAMANTHA; SMEDLER, GUDMUND; SONNTAG, OLIVIER; TINGAY, ISABEL ZOE
To: JOHNSON MATTHEY PLC
Reel/Frame 030578/0353 →