Synchronous reluctance machine using rotor flux barriers as cooling channels
View Patent ↗A synchronous reluctance machine includes a rotor having a plurality of rotor disks with longitudinal flux barriers. When the rotor disks are stacked together to form a rotor core, the flux barriers define channels extending in an axial direction of the rotor core. Air is forced to flow through these channels in order to improve a temperature distribution within the machine.
1. A synchronous reluctance machine comprising:
a rotor having a plurality of rotor disks, each rotor disk comprising a plurality of longitudinal flux barriers configured to give the rotor an anisotropic magnetic structure, the rotor disks being stacked together to form a rotor core in such a way that the flux barriers define channels extending in an axial direction of the rotor core,
wherein air is forced to flow through a flux barrier of a rotor pole in one axial direction, and through another flux barrier of the same rotor pole in an opposite axial direction.
2. The synchronous reluctance machine according to claim 1 , wherein the air is forced to flow through part of the flux barriers of a rotor disk in one axial direction and through part of the flux barriers of the same rotor disk in an opposite axial direction.
3. The synchronous reluctance machine according to claim 1 , wherein the air from the warmer end of the machine is forced to flow through a radial innermost flux barrier of the rotor.
4. The synchronous reluctance machine according to claim 1 , wherein the rotor core is divided into at least two axial rotor sections arranged subsequently on a common axis and separated by an axial gap, the air being forced to flow through the channels of each of the axial rotor sections, and in a radial direction through the axial gap.
5. The synchronous reluctance machine according to claim 4 , wherein a radial fan is arranged into the axial gap.
6. The synchronous reluctance machine according to claim 5 , wherein the radial fan comprises end plates with openings for directing the air flow.
7. The synchronous reluctance machine according to claim 6 wherein the radial fan comprises curved blades.
8. The synchronous reluctance machine according to claim 1 , wherein air is forced to flow through the channels regardless of the rotating direction of the rotor.
9. The synchronous reluctance machine according to claim 1 , wherein the rotor does not comprise conductors configured to create a magnetic field on the rotor and causing resistive losses when the machine is operating.
10. The synchronous reluctance machine according to claim 1 , wherein the air is circulated within a machine housing, and a free exchange of air between the inside and the outside of the machine housing is prevented.
11. A synchronous reluctance machine comprising:
a rotor having a plurality of rotor disks, each rotor disk comprising a plurality of longitudinal flux barriers configured to give the rotor an anisotropic magnetic structure, the rotor disks being stacked together to form a rotor core such that the flux barriers define channels extending in an axial direction of the rotor core;
said rotor core is formed into two axial rotor sections positioned on a common axis with an axial gap separating the two axial rotor sections;
a radial fan positioned in the axial gap with openings for directing the air flow, said radial fan forcing air to flow through the channels of each of the axial rotor sections, and in a radial direction through the axial gap;
wherein air is forced to flow through channels of each of the axial rotor section and in a radial direction through the gap, said air flows through a flux barrier of a rotor pole in one axial direction, and through another flux barrier of the same rotor pole in an opposite axial direction.