IP Library Granted Patent US 9,359,847
Granted Patent B2
US 9,359,847 · App. 13/717,421 · Granted Jun 7, 2016

High productivity core drilling system

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Quick Facts
Patent No.
US 9,359,847
App. No.
13/717,421
Granted
Jun 7, 2016
Kind
B2
Abstract

High productivity core drilling systems include a drill string, an inner core barrel assembly, an outer core barrel assembly, and a retrieval tool that connects the inner core barrel assembly to a wireline cable and hoist. The drill string comprises multiple variable geometry drill rods. The inner core barrel assembly comprises a non-dragging latching mechanism, such as a fluid-driven latching mechanism that contains a detect mechanism that retains the latches in either an engaged or a retracted position. The inner core barrel assembly also comprised high efficiency fluid porting.

Claims (41)

1. A core barrel head assembly configured to be tripped through a drill string having an outer core barrel defining a landing ring, comprising:

an inner member;

an outer sleeve moveably coupled to the inner member; and

a non-dragging latching mechanism configured to be tripped into a drill string without dragging against an interior surface of the drill string, wherein the latching mechanism is configured to selectively move between an engaged position and a retracted position as the outer sleeve moves axially relative to the inner member wherein when in the engaged position, at least a portion of the latching mechanism extends outward of the outer sleeve, and wherein the non-dragging latching mechanism comprises a detent mechanism that is positioned within the inner member and moveable to a retracted detent position to selectively lock the latching mechanism in the retracted position,

wherein in the retracted detent position, the detent mechanism extends outwardly of the inner member to mechanically engage the outer sleeve and prevent axial movement of the outer sleeve relative to the inner member during tripping of the core barrel head assembly.

2. The core barrel head assembly of claim 1 , wherein the latching mechanism comprises a fluid-driven latching mechanism.

3. The core barrel head assembly of claim 1 , wherein the detent mechanism is moveable to an engaged detent position to selectively retain the latching mechanism in the engaged position when the core barrel head assembly is not tripping through the drill string.

4. The core barrel head assembly of claim 1 , further comprising a retrieval portion coupled to the outer sleeve.

5. The core barrel head assembly of claim 4 , wherein the latching mechanism is configured to be moved into the engaged position by fluid pressure applied to the inner member and configured to be moved to the retracted position by a force on the retrieval portion.

6. The core barrel head assembly of claim 1 , wherein the latching mechanism comprises one or more of latch arms, latch balls, latch rollers, or multi-component linkages.

7. A core barrel head assembly configured to be tripped through a drill string to an outer core barrel having a landing ring, comprising:

an inner member;

an outer sleeve moveably coupled to the inner member, the outer sleeve having an outer diameter,

a latching mechanism configured to selectively move between an engaged position and a retracted position as the outer sleeve moves axially relative to the inner member, wherein, when in the engaged position, at least a portion of the latching mechanism extends outward of the outer sleeve to contact the drill string, and wherein, when in the retracted position, the latching mechanism is constrained within the outer diameter of the outer sleeve and spaced from the drill string, and wherein the latching mechanism comprises a detent mechanism that is positioned within and coupled to the inner member and moveable to a retracted detent position to selectively lock the latching mechanism in the retracted position,

wherein in the retracted detent position, the detent mechanism extends outwardly of the inner member to mechanically engage the outer sleeve and prevent axial movement of the outer sleeve relative to the inner member during tripping of the core barrel head assembly, and

wherein, upon landing of the core barrel head assembly against the landing ring, the inner member overcomes the mechanical engagement between the detent mechanism and the outer sleeve to move relative to the outer sleeve, and wherein the inner member drives the latching mechanism from the retracted position to the engaged position as the inner member moves relative to the outer sleeve.

8. The core barrel head assembly of claim 7 , further comprising a retrieval portion coupled to the outer sleeve, wherein the latching mechanism is configured to be moved into the engaged position by fluid pressure applied to the inner member and configured to be moved to the retracted position by a force on the retrieval portion.

9. The core barrel head assembly of claim 7 , wherein, following landing of the core barrel head assembly, the inner member is forced to move axially and distally a predetermined distance relative to the outer sleeve to selectively lock the latching mechanism in the engaged position.

10. A drilling system comprising:

a drill string having an outer core barrel defining a landing ring, wherein the drill string comprises at least one drill rod section having a varying inner diameter and a uniform outer diameter; and

a core barrel head assembly configured to be tripped through the drill string to the outer core barrel, comprising:

an inner member;

an outer sleeve moveably coupled to the inner member and having a distal end and an outer diameter;

a non-dragging latching mechanism configured to be tripped into the drill string without dragging against an interior surface of the drill string, wherein the latching mechanism is configured to selectively move between an engaged position and a retracted position as the outer sleeve moves axially relative to the inner member, wherein, when in the engaged position, at least a portion of the latching mechanism extends outward of the outer diameter of the outer sleeve, and wherein the non-dragging latching mechanism comprises a detent mechanism that is positioned within the inner member and moveable to a retracted detent position to selectively lock the latching mechanism in the retracted position,

wherein in the retracted detent position, the detent mechanism extends outwardly of the inner member to mechanically engage the outer sleeve and prevent axial movement of the outer sleeve relative to the inner member during tripping of the core barrel head assembly.

11. The drilling system of claim 10 , wherein, when in the retracted position, the latching mechanism is constrained within the outer diameter of the outer sleeve.

12. The drilling system of claim 11 , further comprising a retrieval portion coupled to the outer sleeve and configured to be connected to a wireline cable.

13. The drilling system of claim 12 , wherein the retrieval portion comprises a spearhead that is moveably coupled to the outer sleeve.

14. The drilling system of claim 12 , wherein the detent mechanism is configured to selectively lock the latching mechanism in the retracted position irrespective of a position of the retrieval portion relative to the outer sleeve.

15. The drilling system of claim 10 , wherein the at least one drill rod section of the drill string has an end portion with a first wall thickness and a middle portion with a second wall thickness, and wherein the first wall thickness is greater than the second wall thickness.

16. A drilling method, comprising:

tripping a core barrel head assembly through a drill string, the drill string having an outer core barrel that defines a landing ring, wherein the core barrel head assembly comprises an outer sleeve and a latching mechanism, wherein the latching mechanism of the core barrel head assembly is tripped into the drill string without dragging the latching mechanism against an interior surface of the drill string, wherein the latching mechanism is configured to selectively move between an engaged position and a retracted position, wherein the latching mechanism comprises a detent mechanism that selectively locks the latching mechanism in the retracted position, wherein the detent mechanism holds the latching mechanism in the retracted position until the core barrel head assembly lands against the landing ring; and

following landing of the core barrel head assembly against the landing ring, effecting movement of the latching mechanism from the retracted position to the engaged position, wherein when in the engaged position, at least a portion of the latching mechanism extends outward of the outer sleeve of the core barrel head assembly.

17. The drilling method of claim 16 , wherein the latching mechanism comprises a fluid-driven latching mechanism.

18. The drilling method of claim 16 , wherein the detent mechanism is configured to selectively retain the latching mechanism in the engaged position.

19. The drilling method of claim 16 , further comprising coupling a retrieval portion to the outer sleeve of the core barrel head assembly.

20. The drilling method of claim 16 , further comprising moveably coupling an inner member of the core barrel head assembly to the outer sleeve.

21. The drilling method of claim 20 , wherein the latching mechanism is moved into the engaged position by fluid pressure applied to the inner member and moved to the retracted position by a force on the retrieval portion.

22. The drilling method of claim 20 , wherein the detent mechanism selectively prevents movement of the outer sleeve relative to the inner member.

23. The drilling method of claim 16 , wherein the latching mechanism comprises one or more of latch arms, latch balls, latch rollers, or multi-component linkages.

24. The drilling method of claim 16 , wherein the drill string comprises at least one drill rod section having a varying inner diameter and a uniform outer diameter.

Assignments (20)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 11, 2025
From: BOART LONGYEAR COMPANY
To: BOART LONGYEAR MANUFACTURING AND DISTRIBUTION INC.
Reel/Frame 070480/0001 →
SECURITY AGREEMENT Recorded Apr 13, 2024
From: BOART LONGYEAR COMPANY
To: ALLY BANK, AS COLLATERAL AGENT
Reel/Frame 067342/0954 →
RELEASE OF SECURITY INTEREST IN PATENTS RECORDED AT R/F 057632/0481 Recorded Apr 11, 2024
From: HPS INVESTMENT PARTNERS, LLC
To: LONGYEAR TM, INC.
Reel/Frame 067097/0641 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 29, 2023
From: LONGYEAR TM, INC.
To: BOART LONGYEAR COMPANY
Reel/Frame 065708/0633 →
RELEASE OF SECURITY INTEREST Recorded Sep 30, 2021
From: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: LONGYEAR TM, INC.
Reel/Frame 057687/0001 →
RELEASE OF SECURITY INTEREST Recorded Sep 30, 2021
From: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: LONGYEAR TM, INC.
Reel/Frame 057676/0056 →
RELEASE OF SECURITY INTEREST Recorded Sep 30, 2021
From: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: LONGYEAR TM, INC.
Reel/Frame 057675/0405 →
RELEASE OF SECURITY INTEREST Recorded Sep 30, 2021
From: U.S. BANK NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: LONGYEAR TM, INC.
Reel/Frame 057878/0718 →
RELEASE OF SECURITY INTEREST Recorded Sep 30, 2021
From: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: LONGYEAR TM, INC.
Reel/Frame 057675/0461 →
RELEASE OF SECURITY INTEREST Recorded Sep 30, 2021
From: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: LONGYEAR TM, INC.
Reel/Frame 057675/0705 →
SECURITY INTEREST Recorded Sep 8, 2021
From: LONGYEAR TM, INC.
To: HPS INVESTMENT PARTNERS, LLC
Reel/Frame 057632/0481 →
SECURITY INTEREST Recorded Dec 31, 2018
From: LONGYEAR TM, INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 047995/0475 →
SECURITY INTEREST Recorded Dec 31, 2018
From: LONGYEAR TM, INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 047995/0550 →
SECURITY INTEREST Recorded Sep 8, 2017
From: LONGYEAR TM, INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 043790/0390 →
RELEASE OF SECURITY INTEREST RECORDED AT REEL/FRAME 030775/0609 Recorded Oct 29, 2014
From: BANK OF AMERICA, N.A.
To: LONGYEAR TM, INC.
Reel/Frame 034084/0436 →
SECURITY INTEREST (TERM LOAN A) Recorded Oct 29, 2014
From: LONGYEAR TM, INC.
To: WILMINGTON TRUST, N.A.
Reel/Frame 034085/0704 →
SECURITY INTEREST (TERM LOAN B) Recorded Oct 29, 2014
From: LONGYEAR TM, INC.
To: WILMINGTON TRUST, N.A.
Reel/Frame 034085/0775 →
SECURITY AGREEMENT Recorded Sep 27, 2013
From: LONGYEAR TM, INC.
To: U.S. BANK NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 031306/0193 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 14, 2013
From: DRENTH, CHRISTOPHER L.
To: LONGYEAR TM, INC.
Reel/Frame 031008/0052 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Jul 11, 2013
From: LONGYEAR TM, INC.
To: BANK OF AMERICA, N.A., AS AGENT
Reel/Frame 030775/0609 →