Heat generating element
An electrical heating device for a motor vehicle includes a frame in which is accommodated a layer structure with corrugated-rib elements and heat generating elements. Each heat generating element includes a positional frame which forms a receptacle in which a PTC element is accommodated, and which includes contact plates abutting on two oppositely situated sides of the PTC element. The heat generating element is formed such that the receptacle is sealed and is accessible through at least one inspection channel that is accessible from the outside. The electrical heating device has a sleeve receptacle which is adapted for the sealing accommodation of a connection piece that protrudes from the heat generating element. Also disclosed is a method for the manufacture of an electrical heating device in which the sealing of the heat generating elements is checked.
1. A heat generating element for an electrical heating device of a motor vehicle, comprising:
a positional frame, which forms a receptacle in which at least one PTC element is accommodated,
a connection piece protruding from the positional frame, and
contact plates abutting on two oppositely situated sides of the PTC element, wherein the receptacle, is sealed by a circumferential seal formed by the positional frame surrounding the receptacle, and wherein the receptacle is accessible through at least one circumferentially surrounded inspection channel that is accessible from the outside, the inspection channel being formed within the positional frame,
wherein the inspection channel is surrounded by the connection piece.
2. A heat generating element according to claim 1 , wherein the connection piece is surrounded by a sealing element.
3. A heat generating element according to claim 1 , wherein the connection piece forms a channel for a contact element connected to one of the contact plates in an electrically conducting manner.
4. An electrical heating device for a motor vehicle, comprising:
a frame, which has openings formed on oppositely situated sides thereof for the passage of a medium that is to be heated;
a layer structure, arranged in the frame and comprising layers of corrugated-rib elements and heat generating elements, wherein each of the heat generating elements comprises
a positional frame, which forms a receptacle in which at least one PTC element is accommodated, and
contact plates abutting on two oppositely situated sides of the PTC element, the receptacle being sealed by a circumferential seal formed by the positional frame surrounding the receptacle, and wherein the receptacle being accessible through at least one circumferentially surrounded inspection channel that is accessible from the outside, the inspection channel being formed within the positional frame; and
a connecting housing that accommodates electrical contact elements of several heat generating elements, wherein a sleeve receptacle is formed on the connecting housing for the sealing accommodation of a connection piece that protrudes from each heat generating element.
5. An electrical heating device according to claim 4 , further comprising a sealing element that is made of an elastomeric material and that is arranged between the connection piece and the sleeve receptacle.
6. An electrical heating device according to claim 4 , wherein a contact element, which protrudes from the connection piece and which is electrically connected to the one of the contact plates, protrudes beyond the sleeve receptacle.
7. An electrical heating device according to claim 5 , wherein, for each heat generating element, two contact elements lie exposed in the connecting housing and are connected to contact surface elements, between which a partition ridge is provided that protrudes beyond a contact base for the contact surface elements.
8. An electrical heating device according to claim 4 , further comprising a heat sink, onto which flows the medium to be heated, and a power switch that is inserted into the connecting housing in a sealed manner and that is connected in a thermally conducting manner to the heat sink.