Pumped refrigerant cooling system with 1+1 to N+1 and built-in redundancy
View Patent ↗A pumped refrigerant cooling system having cooling units with associated pumping units for providing working fluid to the cooling unit to enable cooling of a space. The pumped refrigerant cooling system also includes a redundant pumping unit which is activated when a primary pumping unit associated with a cooling unit becomes inactive. The primary pumping unit is deactivated in favor of the redundant pumping unit. Once the primary pumping unit is placed in a condition suitable for reactivation, the redundant pumping unit is deactivated, and the primary pumping unit is reactivated.
1. A cooling system comprising:
a primary cooling module comprising a first pump circulating refrigerant, the first pump supplying the refrigerant to an evaporator at a first temperature and a first condenser receiving the refrigerant from the evaporator, the refrigerant received by the first condenser being at a higher temperature than the first temperature, the primary cooling module circulating refrigerant through an evaporator;
a first liquid receiver associated with the primary cooling module and receiving the refrigerant in a liquid state; and
a secondary cooling module comprising a second pump circulating the refrigerant, a second condenser and a second liquid receiver, the second condenser receiving refrigerant from the evaporator and the second liquid receiver receiving the refrigerant in a liquid state from the second condenser,
a first controller configured to activate the secondary cooling module upon detection of a deficiency of the primary cooling module, in which the secondary cooling module replaces the primary cooling module by providing flow of the refrigerant from the secondary cooling module through the evaporator while the primary module is deactivated; and
the first controller is further configured such that upon activation of the secondary cooling module, the first controller enables fluid flow through a receiver link, said receiver link fluidly connecting the first liquid receiver to the second liquid receiver, to equalize pressure between the first liquid receiver and the second liquid receiver.
2. The cooling system of claim 1 further comprising a receiver valve arranged in the receiver link between the first liquid receiver and the second liquid receiver to control fluid flow between the first liquid receiver and the liquid second receiver by means of the first controller.
3. The cooling system of claim 1 further comprising:
an inlet valve for controlling fluid flow between an inlet of the evaporator and one of the primary cooling module and the secondary cooling module; and
an outlet valve for controlling fluid flow between an outlet of the evaporator and one of the primary cooling module and the secondary cooling module.
4. The cooling system of claim 1 further comprising:
a first valve having an inlet connected to a chilled water outlet line of the condenser;
a second valve in parallel with the first valve and having an inlet connected to the chilled water outlet line of the condenser; and
a second controller associated with the second valve,
wherein the first controller is associated with the first valve, and
wherein in a first mode, the first controller controls the first valve, and the second controller controls the second valve, and in a second mode, one of the first controller or the second controller controls one of the second valve or the first valve.
5. The cooling system of claim 4 wherein the first controller is associated with the first pump and the second controller is associated with a third pump, wherein the first pump, the first valve, and the first controller form a first circuit and the third pump, the second valve, and the second controller form a second circuit, and the first and second circuits cooperate to redundantly control the cooling system.
6. The cooling system of claim 4 wherein the first controller and the second controller communicate via an electrical connection.
7. The cooling system of claim 6 wherein when one of the first controller or the second controller initiates communication between each other, the one controller of the first controller or the second controller initiating communication controls components of the cooling system and the other of the first controller or the second controller is inhibited from controlling components of the cooling system.
8. The cooling system of claim 4 wherein the first controller and the second controller communicate to determine which controller controls particular components of the cooling system.
9. The cooling system of claim 4 wherein the first controller monitors a condition of at least one of the second valve or a third pump, and the second controller monitors the condition of at least one of the first valve or the first pump.