IP Library Granted Patent US 8,931,329
Granted Patent B2
US 8,931,329 · App. 13/724,818 · Granted Jan 13, 2015

System and method for detecting a leak in an air bed

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Quick Facts
Patent No.
US 8,931,329
App. No.
13/724,818
Granted
Jan 13, 2015
Kind
B2
Abstract

A leak detection method for an air bed having an air chamber comprises adjusting the air chamber to a predetermined pressure level, sensing a first pressure value of the air chamber after a first time interval, sensing a second pressure value of the air chamber after a second time interval, determining a pressure change in the air chamber, detecting whether the air chamber is leaking by comparing the pressure change with a second pressure value, and displaying a leak detection indicator. In one embodiment, the second pressure value is a pressure change in a second air chamber. In another embodiment, the second pressure value is an expected pressure change of the air chamber that is calculated based upon changes in ambient temperature and barometric pressure.

Claims (44)

1. A leak detection method for an air bed having a first chamber and a second chamber, the method comprising:

adjusting the first and second chambers to an initial pressure level;

sensing a first pressure value of the first chamber and a first pressure value of the second chamber after a first time interval;

sensing a second pressure value of the first chamber and a second pressure value of the second chamber after a second time interval;

determining a pressure change of the first chamber;

determining a pressure change of the second chamber;

comparing the pressure change of the first chamber and the pressure change of the second chamber with a maximum acceptable pressure change value;

comparing the pressure change of the first chamber with the pressure change of the second chamber to determine if there is a leak in the first chamber or the second chamber; and

displaying a leak detection indicator based upon the pressure changes of the first and second chambers.

2. The leak detection method of claim 1 , wherein the step of determining the pressure change of the first chamber comprises subtracting the second pressure value of the first chamber from the first pressure value of the first chamber.

3. The leak detection method of claim 2 , wherein the step of determining the pressure change of the second chamber comprises subtracting the second pressure value of the second chamber from the first pressure value of the second chamber.

4. The leak detection method of claim 1 , wherein the leak detection indicator is a text message.

5. The leak detection method of claim 1 , wherein the maximum acceptable pressure change value is a predetermined constant value.

6. The leak detection method of claim 1 , wherein the maximum acceptable pressure change value is a calculated value based upon changes in ambient temperature and barometric pressure.

7. The leak detection method of claim 1 , wherein a leak detection indicator signifying that the first chamber is leaking is displayed when the pressure change of the first chamber is greater than the pressure change of the second chamber.

8. The leak detection method of claim 1 , wherein a leak detection indicator signifying that the second chamber is leaking is displayed when the pressure change of the second chamber is greater than the pressure change of the first chamber.

9. The leak detection method of claim 1 , wherein the step of comparing the pressure changes comprises determining a chamber pressure difference by subtracting the pressure change of the first chamber from the pressure change of the second chamber.

10. The leak detection method of claim 9 , wherein a leak detection indicator signifying that the first chamber is leaking is displayed when the chamber pressure difference is greater than a predetermined pressure value.

11. The leak detection method of claim 10 , wherein a leak detection indicator signifying that the second chamber is leaking is displayed when the chamber pressure difference is less than the inverse of the predetermined pressure value.

12. A system for detecting air leaks in an air bed, the system comprising:

a mattress including first and second independently adjustable air chambers;

a hand-held remote control including one or more inputs configured for allowing selection of a leak detection test sequence by an operator;

at least one pump configured for adjusting the first and second chambers to an initial pressure level upon selection of the leak detection test sequence by the operator;

at least one pressure sensor configured for sensing a first pressure value of the first chamber and a first pressure value of the second chamber after a first time interval, and for sensing a second pressure value of the first chamber and a second pressure value of the second chamber after a second time interval;

a control device operably connected to the at least one pressure sensor, the control device having control logic that is capable of determining a pressure change of the first chamber, determining a pressure change of the second chamber, and comparing the pressure change of the first chamber with the pressure change of the second chamber to determine if there is a leak in the first chamber or the second chamber, the control logic being capable of comparing the pressure change of the first chamber and the pressure change of the second chamber with a maximum acceptable pressure change value; and

a display, provided on the hand-held remote control, configured for displaying a leak detection indicator based upon the pressure changes of the first and second chambers.

13. The system of claim 12 , wherein the pressure sensor is a pressure transducer.

14. The system of claim 12 , wherein the control device comprises power supply, at least one microprocessor, at least one switching means, and at least one analog to digital (A/D) converter.

15. The system of claim 14 , wherein the switching means is one of a relay or a solid state switch.

16. The system of claim 12 , further comprising a second pump such that a separate pump is associated with each chamber, allowing each chamber to be inflated or deflated independently and simultaneously.

17. The system of claim 12 , further comprising a second pressure sensor such that a separate pressure sensor is associated with each chamber.

18. The system of claim 12 , further comprising an opening relief valve adapted to allow air to escape from the first and second chambers.

19. The system of claim 12 , wherein the hand-held remote control is a wireless remote control.

20. A method for detecting a leak in an air bed having first and second independently adjustable chambers, the method comprising:

initiating a leak detection test by making one or more selections on a hand-held remote control;

sensing a first pressure value of the first chamber and a first pressure value of the second chamber at a first time;

sensing a second pressure value of the first chamber and a second pressure value of the second chamber at a second time;

determining a pressure change of the first chamber;

determining a pressure change of the second chamber;

determining a pressure change differential between the first and second chambers;

comparing the pressure change differential with a predetermined pressure value to determine if there is a leak in the first chamber or the second chamber;

comparing the pressure change of the first chamber and the pressure change of the second chamber with a maximum acceptable pressure change value; and

displaying a leak detection indicator, based upon the pressure changes of the first and second chambers, on a display of the hand-held remote control.

21. The method of claim 20 , wherein the hand-held remote control is a wireless remote control.

Assignments (4)
ASSIGNMENT OF SHORT FORM INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Feb 15, 2018
From: KEYBANK NATIONAL ASSOCIATION, AS RETIRING AGENT
To: U.S. BANK NATIONAL ASSOCIATION, AS SUCCESSOR AGENT
Reel/Frame 045343/0724 →
CHANGE OF NAME Recorded Nov 15, 2017
From: SELECT COMFORT CORPORATION
To: SLEEP NUMBER CORPORATION
Reel/Frame 044456/0132 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 24, 2015
From: MAHONEY, PAUL JAMES
To: SELECT COMFORT CORPORATION
Reel/Frame 037129/0888 →
SHORT FORM INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Sep 11, 2015
From: SELECT COMFORT CORPORATION
To: KEYBANK NATIONAL ASSOCIATION
Reel/Frame 036587/0099 →